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Forums
4hv.org :: Forums :: Tesla Coils
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3D resin printed TC?

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Conundrum
Wed Nov 16 2011, 05:53AM Print
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4061
Hi all.

The recent Hackaday activity on laser 3-D printers got me thinking.

How feasible is a fully 3D printed Tesla Coil?

i.e. print the secondary "on the fly" with wire embedded in the plastic.
Once done, lift finished coil out and rinse with solvents etc to remove any
uncured monomer and test.

Sound feasible?

-A
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Weston
Wed Nov 16 2011, 04:21PM
Weston Registered Member #1316 Joined: Thu Feb 14 2008, 03:35AM
Location: Cambridge, MA
Posts: 365
Using my reprap (FDM type 3d printer) I have printed a few parts for my upcoming DRSSTC. Not the secondary though. Only end caps for the secondary and possibly primary supports.

I believe the reprap project is still working on embedding wires in printed parts. Its more difficult then one would expect.
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Tetris
Wed Nov 16 2011, 09:18PM
Tetris Registered Member #4016 Joined: Thu Jul 21 2011, 01:52AM
Location: Gainesville, FL
Posts: 660
soon... because nothing is impossible. sone day it will happen
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Ocean Waves
Tue Nov 22 2011, 08:18PM
Ocean Waves Registered Member #4181 Joined: Thu Nov 03 2011, 02:39PM
Location:
Posts: 42
I want a 3d printer that prints metal parts, I often wounder if you could use a mig welder on an xy table, to make crude stuff.

the printers avaible use metal powders and a co2 laser in a vacuum chamber, they can even print fine threaded holes and studs from what i have read, but at the price of 1 million dollars i don't think i will ever have one it would be preaty cool to just print out a bolt and nut you need......LoL
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Goodchild
Tue Nov 22 2011, 10:06PM
Goodchild Registered Member #2292 Joined: Fri Aug 14 2009, 05:33PM
Location: The Wild West AKA Arizona
Posts: 795
What we need is a printer that prints on the atomic level! This would also get past the problem of strength. As you could print out pre-tempered bolts.

Hell you could just print out a carbon nano tube bolt... shades
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Dr. Drone
Wed Nov 23 2011, 01:35AM
Dr. Drone Registered Member #290 Joined: Mon Mar 06 2006, 08:24PM
Location:
Posts: 1673
shades
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Ash Small
Wed Nov 23 2011, 10:56AM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
Can you use a cheap(ish) one to print with wax?

You could then use a 'lost wax' casting process (vacuum induction casting?) to produce the part required.
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2Spoons
Fri Nov 25 2011, 01:54AM
2Spoons Registered Member #2939 Joined: Fri Jun 25 2010, 04:25AM
Location:
Posts: 615
I'd say it would be a rather expensive way to make a coil of wire!
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Weston
Fri Nov 25 2011, 07:36AM
Weston Registered Member #1316 Joined: Thu Feb 14 2008, 03:35AM
Location: Cambridge, MA
Posts: 365
Ash Small wrote ...

Can you use a cheap(ish) one to print with wax?

You could then use a 'lost wax' casting process (vacuum induction casting?) to produce the part required.

You can burn out the PLA and ABS plastics which most FDM based 3d printers (reprap and makerbot) print with.
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