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4hv.org :: Forums :: Tesla Coils
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creating my own driver, sch attached

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MrMatt
Fri Oct 28 2011, 12:43AM Print
MrMatt Registered Member #4156 Joined: Fri Oct 21 2011, 05:19PM
Location:
Posts: 15
Ok I am modifying my driver circuit for my SSTC / DRSSTC. I am using a lab DC supply of 2.8kw at 62 volts. Therefore i am going to use a FET based driver. I have the provisional circuit attached, i still need to add some bypass caps and a few other bits.

I looked over Steve Ward's driver circuit and hope mine will function in a similar way. My circuit has on board oscillator (555 plus FF), DRSSTC and external clock options. Interrupter and over current are also implemented. I will be putting fiber receivers for the interrupter and external clock options.

Have a look and any advice is appreciated.

thanks
Matt
]tesladriver.zip[/file]
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Luceš
Fri Oct 28 2011, 12:11PM
Luceš Registered Member #4108 Joined: Sun Sept 25 2011, 11:43PM
Location:
Posts: 149
just letting you know, with 62 volts its not going to want to draw very much current, Most people put voltage doublers to get upwards of 200volts.
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MrMatt
Fri Oct 28 2011, 06:04PM
MrMatt Registered Member #4156 Joined: Fri Oct 21 2011, 05:19PM
Location:
Posts: 15
in preliminary tests i was pulling almost 40 amps rms in CW with 60 volts on the bridge and a somewhat de-tuned primary circuit (about 1.6 ohms, inductive). I know i wont be pulling huge amps at this voltage, but i dont see why i cant get a couple hundred if i tune me LC primary to near zero ohms when running with an interrupter
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MrMatt
Fri Oct 28 2011, 06:06PM
MrMatt Registered Member #4156 Joined: Fri Oct 21 2011, 05:19PM
Location:
Posts: 15
these are my coil parameters
J A V A T C version 12.5 - CONSOLIDATED OUTPUT
October-28-11 11:05:58 AM

Units = Inches
Ambient Temp = 68°F

------------------------------------------- ---------
Surrounding Inputs:
------------------------------------------ ----------
48 = Ground Plane Radius
60 = Wall Radius
80 = Ceiling Height

------------------------------------------ ----------
Secondary Coil Inputs:
------------------------------------------ ----------
Current Profile = G.PROFILE_LOADED
3 = Radius 1
3 = Radius 2
12 = Height 1
37.5 = Height 2
1020 = Turns
23 = Wire Awg

--------------------------------------------- -------
Primary Coil Inputs:
------------------------------------------ ----------
Round Primary Conductor
5 = Radius 1
8 = Radius 2
12 = Height 1
17 = Height 2
6 = Turns
0.25 = Wire Diameter
0 = Ribbon Width
0 = Ribbon Thickness
0.15 = Primary Cap (uF)
0 = Total Lead Length
0 = Lead Diameter

---------------------------------------- ------------
Top Load Inputs:
------------------------------------------ ----------
Toroid #1: minor=6, major=25, height=38, topload

----------------------------------------- -----------
Secondary Outputs:
----------------------------------------- -----------
148.33 kHz = Secondary Resonant Frequency
90 deg° = Angle of Secondary
25.5 inch = Length of Winding
40 inch = Turns Per Unit
0.00243 inch = Space Between Turns (edge to edge)
1602.2 ft = Length of Wire
4.25:1 = H/D Aspect Ratio
32.3486 Ohms = DC Resistance
30383 Ohms = Reactance at Resonance
2.47 lbs = Weight of Wire
32.6 mH = Les-Effective Series Inductance
34.352 mH = Lee-Equivalent Energy Inductance
33.535 mH = Ldc-Low Frequency Inductance
35.315 pF = Ces-Effective Shunt Capacitance
33.514 pF = Cee-Equivalent Energy Capacitance
52.966 pF = Cdc-Low Frequency Capacitance
7.55 mils = Skin Depth
29.52 pF = Topload Effective Capacitance
103.5821 Ohms = Effective AC Resistance
293 = Q

----------------------------------------------- -----
Primary Outputs:
----------------------------------------- -----------
114.2 kHz = Primary Resonant Frequency
23.01 % high = Percent Detuned
59 deg° = Angle of Primary
20.42 ft = Length of Wire
3.39 mOhms = DC Resistance
0.722 inch = Average spacing between turns (edge to edge)
1.864 inch = Proximity between coils
0 inch = Recommended minimum proximity between coils
12.948 µH = Ldc-Low Frequency Inductance
0.08892 µF = Cap size needed with Primary L (reference)
0 µH = Lead Length Inductance
141.678 µH = Lm-Mutual Inductance
0.215 k = Coupling Coefficient
0.135 k = Recommended Coupling Coefficient
4.65 = Number of half cycles for energy transfer at K
19.77 µs = Time for total energy transfer (ideal quench time)
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Dr. ISOTOP
Fri Oct 28 2011, 09:06PM
Dr. ISOTOP Registered Member #2919 Joined: Fri Jun 11 2010, 06:30PM
Location: Cambridge, MA
Posts: 652
MrMatt wrote ...

in preliminary tests i was pulling almost 40 amps rms in CW with 60 volts on the bridge and a somewhat de-tuned primary circuit (about 1.6 ohms, inductive). I know i wont be pulling huge amps at this voltage, but i dont see why i cant get a couple hundred if i tune me LC primary to near zero ohms when running with an interrupter
Even if it pulls thousands of watts, it'll still have derpy sparks; SSTCs want voltage, not raw power.
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MrMatt
Fri Oct 28 2011, 09:48PM
MrMatt Registered Member #4156 Joined: Fri Oct 21 2011, 05:19PM
Location:
Posts: 15
How much of a restriction does low drive put on arc length?. When running CW right now i am getting about a 14" arc. I would imagine if I ran an interrupter at 10% or so and jacked up the current the arcs would lengthen quite a bit. Never the less this circuit could be used to drive GDT just as easy as the primary in the future. Another idea that pops into my head is a transformer, but that may be a headache to build one that would not survive such high peak powers
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Luceš
Fri Oct 28 2011, 10:27PM
Luceš Registered Member #4108 Joined: Sun Sept 25 2011, 11:43PM
Location:
Posts: 149
why don't you post some pics and schematics
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MrMatt
Fri Oct 28 2011, 10:46PM
MrMatt Registered Member #4156 Joined: Fri Oct 21 2011, 05:19PM
Location:
Posts: 15
schematic preliminary is in first post, very similar to what i am using right now/ was using I did something dumb and blew the driver chip. i was just adding interrupter, better on board clock source, and drsstc options as well as over current protection.

would to nice to know if i am on the right track with self resonant driver in my circuit as attached above

pic attached of coil, and yes i did fry those alligator leads, was doing some low power tuning and forgot to take them off. oops


1319841954 4156 FT127101 Coilpic1
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