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ZVS driver based wireless power transmitter

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Pieznice29
Sun Oct 16 2011, 09:41PM Print
Pieznice29 Registered Member #3918 Joined: Sun May 29 2011, 08:42PM
Location:
Posts: 34
I suppose this could be classed as a project...
Just somthing I bodged together earlier today, thought i'd show it off since im rather proud ;)

Video:


Based on the standard ZVS flyback transformer driver using IRF540 FETs, standard recovery time diodes and a .47uF(I think) capacitor. Primary is about 8 turns of wire from an old PC power supply (centre tapped).
For the receiver im just using any old coils of wire I could find really, the one I used for the LED is an old stepper motor with its rotor removed, the one for the lightbulb is some sort of filter/inductor/choke type thing from a PC power supply.
Resonance is achieved by glueing little bits of broken ferrite core to the receiver until I get the most power out.

It's not the best setup ever, i'm going to improve it and probably stick it in a nice box at some point.
Let me know what you think.

Cheers,
Matt
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MRacerxdl
Mon Oct 17 2011, 02:44PM
MRacerxdl Registered Member #989 Joined: Sat Sept 08 2007, 02:15AM
Location: São Paulo, Brazil
Posts: 476
Hmm, very good :D

Try to make a receiver with same caracteristics than the transmitter ( L * C ), that will make you achieve higher efficience on the circuit.

I done something similar, but also, was a fast work, so its not very good too:
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Forty
Mon Oct 17 2011, 03:10PM
Forty Registered Member #3888 Joined: Sun May 15 2011, 09:50PM
Location: Erie, PA
Posts: 649
instead of gluing ferrite to your coils, you could put a tube inside the coil and slide a piece of ferrite in or out of the tube until you hit resonance, and then glue the ferrite in that place. or add a nut and bolt (nylon would be best) to one end of the tube and put the ferrite on the end of the bolt so that it can remain a variable inductor so that you can demonstrate the effect of changing the inductance.

Does the zvs tend to heat up a lot when used in these wireless applications?
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Pieznice29
Mon Oct 17 2011, 03:36PM
Pieznice29 Registered Member #3918 Joined: Sun May 29 2011, 08:42PM
Location:
Posts: 34
Thanks MRacerxdl.
I did have a quick play around sticking various capacitors on the receiver and using different coils, but it didn't seem to improve the output much and in most cases reduced it. I'll look into it properly when I get chance.

Thanks for the tip forty, I'll have a look into that too.

As for the ZVS heating;
I've only put a few amps at 12v through at the most so far, the ZVS driver hardly generates any heat at all running at these powers. I have the MOSFETs sharing a tiny strip of aluminium for a heatsink, they don't seem to get above about 30C. The primary, or transmitter coil, however, does get pretty warm, not even close to being hot enough to be a problem though.
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radhoo
Mon Oct 17 2011, 04:29PM
radhoo Registered Member #1938 Joined: Sun Jan 25 2009, 12:44PM
Location: Romania
Posts: 699

Details here: Link2

IRF2807 are by far better MOSFETS alternatives, because of their low Rds .
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Pieznice29
Mon Oct 17 2011, 06:27PM
Pieznice29 Registered Member #3918 Joined: Sun May 29 2011, 08:42PM
Location:
Posts: 34
Saw your video not long ago radhoo, thanks anyway though, hadn't really checked the details. Great video btw :)

I've just made a flat coil to use as a primary, I was testing it earlier with an LED and a couple turns of copper wire in a coil, also flat. The LED just popped the second I brought it near, it seems to be working quite well :D
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radhoo
Wed Mar 07 2012, 02:23PM
radhoo Registered Member #1938 Joined: Sun Jan 25 2009, 12:44PM
Location: Romania
Posts: 699
any news on your project?
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Pankaj Patel
Mon Apr 23 2012, 06:09PM
Pankaj Patel Registered Member #2581 Joined: Tue Dec 29 2009, 09:08AM
Location:
Posts: 18
Check out the demo by ewipower

Wireless power demonstration

Link2



Wireless mobile charging

Link2



Very soon i will update the schematic for this projects
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