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Best option to rebuild blown MMC in a DRSSTC?

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Maurizio Valvo
Mon Sept 12 2011, 10:14PM Print
Maurizio Valvo Registered Member #3219 Joined: Mon Sept 20 2010, 09:06PM
Location: Leinì (Turin), Italy
Posts: 23
Hi all, sorry for introducing myself only now, but in my few previous posts I was in a hurry and didn't do it. I am an Italian coiler working since about three years (with many long stops ...) on the realization of a DRSSTC. After lots of studying and planning, I have had a very successful experience with my first coil, thanks to the unbelievable know-how that has been shared by many experienced coilers on this forum and on their personal sites.

Here are the main characteristics of my coil:

Primary: 45deg conical, 7.5 turns of 6mm (~1/4”) copper tube, tuned on the last turn (close to the end)
Secondary: 11x61cm (~4.3x24”) on PP form, ~1670 turns of 0.35mm (AWG28) copper wire
MMC: 2 strings of 5x 0.22uF/1000V caps, total 88nF/5kV (marked RS, made by Arcotronics)
Bridge: 4x IXGR60N60C2D1 (Icm=300A)
Driver: Steve Ward’s 2005 DRSSTC driver
Resonance: 120kHz measured (JavaTC calculates 140kHz)
Coupling: 0.17 (calculated with JavaTC)
Power: 230V rectified
Spark length: 120cm (~4’) at around 400A primary current

Recently I have updated the OCD section of the driver: I have replaced the rectifier diodes with 1N5819 and moved the burden
resistor after the bridge, following the most recent Steve’s driver schematic. Unfortunately I caused an almost invisible short during soldering with the result that the OCD wasn't working when I powered on my coil. I was so anxious to test my just bought digital scope that I didn’t realize I reached the maximum burst length given by my interrupter (360 us, should correspond to 640A, 8kV on the MMC from simulations!) with the OCD led still staying off. Before the update, the OCD was limiting at around 400A. After few seconds at full power I saw the MMC enlightened by sparks! cry Afterwards I saw that one of the caps became fat, its capacitance dropped to 24 nF and its resistance to few Mohms. However I noticed already before this last run that the caps showed signs of stress, consisting in strange dips in the middle of the body: I knew they would have not lasted much longer, so it hasn't been a big pain.

Now I have to rebuild my MMC and have to decide among these possible options:
1. replace just the blown cap with one of the same type (I have none left, I would have to buy a new set of five from RS)
2. buy new CDE 942C caps, e.g. 0.22uF/1600V (same 2x5 configuration, same total capacitance, higher voltage, allows me to reuse the current MMC boards)
3. buy new WIMA Snubber FKP caps, 0.47uF/2000V (one string of 5 needed, total 94nF/10kV, needs me to completely rearrange the MMC)

The first option is the less expensive, but probably not the longer lasting one. The third option is attractive: it would cost less than the CDE caps, plus the WIMA Snubber FKP caps have superior performance on paper (same internal construction, 5000V/us = 2350Apk compared to 2x422 = 844Apk of the CDE caps). Moreover the max DC voltage of the MMC would be 10kV with the WIMA caps, compared to 8kV with the CDE ones; also the capacitance would be a little higher (which would help me a bit because now I reach tuning near to the end of the primary coil).

Sorry for having bothered you with this long story, I come now to my question: I see most of the coilers use CDE caps, although also the WIMA FKP series has been mentioned several times on this forum. Can you experienced guys please comment on which option should I prefer?

Thanks a lot,
Maurizio

EDIT: I have ordered the WIMA S FKP caps. An additional reason for my decision is that I can build a "flexible" MMC, as I can easily change the number of caps used in series (reasonably from 3 to 5), because they have screw terminals
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