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4hv.org :: Forums :: High Voltage
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Disassembling a Flyback Transformer

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H8erade
Wed Jun 29 2011, 06:45PM Print
H8erade Registered Member #3451 Joined: Sun Nov 28 2010, 11:13PM
Location: United States
Posts: 100
I have a very small DC flyback from a 5" black-and-white TV.
I don't really want it (I have a few larger ones), so I was wondering how I should go about taking it apart to get the ferrite core. I had no clue where to start, but I read online that I can put it into boiling water to dissolve/melt the glue. I'm not sure if this is the proper first step, so could someone experienced in transformer disassembly help me out?

Thanks!
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Adam Munich
Wed Jun 29 2011, 07:20PM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
The glue isn't hard to break, all you need is a little elbow grease.
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Forty
Wed Jun 29 2011, 08:06PM
Forty Registered Member #3888 Joined: Sun May 15 2011, 09:50PM
Location: Erie, PA
Posts: 649
the ferrite also isn't hard to break. it requires roughly the same amount of elbow grease. i've found soaking ferrite transformers in acetone for a couple hours in a glass jar works great for getting them apart without breaking them.
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Killa-X
Wed Jun 29 2011, 08:26PM
Killa-X Registered Member #1643 Joined: Mon Aug 18 2008, 06:10PM
Location:
Posts: 1039
To remove the cores on mine was too easy. The metal clip holding the core together had 2 glue spots. on on top, one on bottom. I just used a knife to cut through the glue (took a little work) and removed the clips. The core then fell out on its own.

Guess all 24 flybacks i owned were too easy to remove the core =)
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Forty
Wed Jun 29 2011, 08:48PM
Forty Registered Member #3888 Joined: Sun May 15 2011, 09:50PM
Location: Erie, PA
Posts: 649
oh thats cool (and lucky). i've had a bunch of mine break because they were glued inside of the coils as well. well good luck to you smcerm. don't worry to much if you chip or break the ferrite, it can be repaired with super glue
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H8erade
Wed Jun 29 2011, 09:09PM
H8erade Registered Member #3451 Joined: Sun Nov 28 2010, 11:13PM
Location: United States
Posts: 100
Thanks for the information. I was able to break the glue on the primary side, but not the other side. I've put the whole thing in some acetone like Forty suggested, and I am currently waiting. smile

Edit:
It worked like a charm: the core slipped out smoothly. I appreciate the help!
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