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4hv.org :: Forums :: Electromagnetic Radiation
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Add your laser fail here...

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dmg
Sun Mar 06 2011, 01:48PM
dmg Registered Member #2628 Joined: Fri Jan 15 2010, 12:23AM
Location:
Posts: 627
IamSmooth wrote ...

How powerful of a diode can one get for a laser that can do some serious burning?

Fibercoupled IR bars can reach several hundred watts. however they require an investment in some serious optics to deal with the horrid divergance and beam specs.

For now, best for burning cheaply is 1W-5W 808nm diodes. If you want to burn in the visable spectrum, then you will either need an A-140 (445nm) driven @ 2W, or a 12X 405nm diode @ 600-800mw.
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IamSmooth
Mon Mar 07 2011, 12:12AM
IamSmooth Registered Member #190 Joined: Fri Feb 17 2006, 12:00AM
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Posts: 1567
I might want to try a laser project at some time. I would like to be able to burn some wood, metal and plastic. I will admit I know nothing about how to power the diodes without frying them, which is how this thread seemed to begin. What type of circuit is used to drive the diode, and what considerations are there to prevent one from burning it out?
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dmg
Mon Mar 07 2011, 12:41AM
dmg Registered Member #2628 Joined: Fri Jan 15 2010, 12:23AM
Location:
Posts: 627
Well, if your serious about burning things, I suppose IR is the way to go.

Personally, I think it will be loads easier to use a CO2 system for what you want to do, as any high powers to match a CO2 system will require some expensive optics to make any use of the output.

Generally Laser diodes require a constant current source (regulated), and the forward voltage of the diode. most 808nm diodes IIRC have a forward voltage of 1.7V-2V. More or less the simplest way to drive them is with a current source.

Laser diodes are also spike/esd sensative devices, so using TVS and an RC snubber I find helps quite a bit.

A CO2 tube would be loads easier to driver and far cheaper then the system im talking about, as to match the power of a good CO2 laser for metal cutting (say 100W). fibercoupled IR bars and the optics alone are expensive and alot more sensative then a laser tube.
If you really want to go serious and complex, then use a q-switched ND:YAG system. they can achive some VERY high peak pulse powers (even if you only drive them 50-100ns). will easly cut thin metal and plastics. most plastics (even clear) are opaque to 1064nm.

hope that helps a bit
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IamSmooth
Mon Mar 07 2011, 02:07AM
IamSmooth Registered Member #190 Joined: Fri Feb 17 2006, 12:00AM
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Posts: 1567
It seems that if I want to do this in the future I will go with a CO2 system. I just though a diode would be easier in that I don't have to get involved with long gas-filled tubes.
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dmg
Mon Mar 07 2011, 02:15AM
dmg Registered Member #2628 Joined: Fri Jan 15 2010, 12:23AM
Location:
Posts: 627
That is indeed true. but CO2 tubes also dont have 200mrad divergance like fibercoupled IR bars do of the equivilant 100W power.).

They are more compact and great. but the optics required to make them usable for any type of percise metal cutting is very costly and hard to find outside of surplus. mostly saying that for half the price of the optics (just optics) needed you can probably achive the same result at half price from a full CO2 system.

I think the best you will get out for this type of stuff aside from CO2 is a q-switched pulsed ND:YAG (IIRC you can use the 808nm bars to pump it). the latter will output 1064nm as final and at a not too terrible beam specs. (also with this way you can always finish this DPSS system if you ever feel like it, such as adding KTP with an input of 1064nm. you can make a very powerfull green laser.)

So in the end a CO2, while bulky, is a great investment for burning usage.
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Adam Munich
Mon Mar 07 2011, 03:10AM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
I've always wanted a CO2 laser. Setting off huge piles of flash powder from 100 yards away is relevant to my interests...
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dmg
Mon Mar 07 2011, 03:12AM
dmg Registered Member #2628 Joined: Fri Jan 15 2010, 12:23AM
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Posts: 627
Hundred yards eh?
someone will need to invest in some optics anyway.. but its doable I think.
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