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4hv.org :: Forums :: High Voltage
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Tasks such as this should not be attempted by man.

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Adam Munich
Thu Feb 17 2011, 11:50PM Print
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
So try as I might I cannot get 6.5kV out of that AC fbt at 85khz. The core saturates before I can even get 700V out of the thing.

I decided to make an AC FBT using a modern core, this one from a projection TV. I have only 24 and 40ga magnet wire and 24 seemed too thick. 40 is a little thin but it's not as thin as typical FBT wire so I figured it'd work.

Halfway through the first layer I thought, wouldn't it be neat if I could get 75kV directly out of the thing? So that's what I'm planning to do, make a flyback-xray transformer.

So I plan on putting all my 40ga wire on there (~1/4lb), a daunting task to say the least. I managed to get the first layer done (~250 turns), but I'm not sure what I should use to insulate it. This transformer must be submerged in oil and a vacuum pulled for it to work (refrigerator compressor) and if I use plastic I fear that it'll prevent the mineral oil from insulating things (non permeable).

So what should I use 4HV? 3 turns of paper possibly?


1297986543 2893 FT0 Dsc09607
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Newton Brawn
Fri Feb 18 2011, 01:59AM
Newton Brawn Registered Member #3343 Joined: Thu Oct 21 2010, 04:06PM
Location: Toronto
Posts: 311
Ya..
It is difficult to figure out what u are going to do.
Let me know:
How many turns @ primary?? What is the primary voltage ?? How many volts per turn?? kind of pulse, pulse lenght microseconds? ferrite cross section?

The first secondary layer has 250 turns ?? How many turns the secondary second layer ?

Maximun interlayer volts ?
Thicknes of paper ? Dielectric strenght of paper.
Secondary capacitance ?
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Adam Munich
Fri Feb 18 2011, 02:06AM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
The primary turns is YTBD. I planned on starting with 25 and removing them until the voltage got to the point I wanted it.

Volts per turn? No clue.

Pulse length? Somewhere between 15 to 30khz should be best for this core.

Cross section is 16.8mm

There is no second layer... yet.

Maximum interlayer volts? No clue, but expecting at least 8kV.

Paper, ATM I'm thinking standard copy paper. It'll be saturated with mineral oil though.

Secondary capacitance? No clue. Planned on bringing the wire "back to the start" after every layer to reduce secondary capacitance.
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Patrick
Fri Feb 18 2011, 02:54AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
whats the effective magnetic path length?
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Adam Munich
Fri Feb 18 2011, 03:01AM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
Uhh... each U would be 4" if I flattened it out.

I'm just really looking for insulation ideas ATM.
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HazzWold 1993
Fri Feb 18 2011, 03:10AM
HazzWold 1993 Registered Member #2563 Joined: Mon Dec 21 2009, 10:17AM
Location: Australia
Posts: 280
I hope this doesn't cause you to give up on a 2nd X-ray machine :P
However if you do get it done it will be immensely awesome so I wish you good luck
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Adam Munich
Fri Feb 18 2011, 03:14AM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
I don't think it will. Plan C is to wind a regular AC flyback on a computer monitor core (150khz) and use a multiplier with that.

But for those who have made their own flybacks and or know something about HV transformer design, what should I use between layers, if those layers are to be oil saturated?
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Microwatt
Fri Feb 18 2011, 05:01AM
Microwatt Registered Member #3282 Joined: Wed Oct 06 2010, 05:01PM
Location:
Posts: 224
maybe you would get better results if you wind like this? Each island of wire has a higher potential than the next island of wire. thus you wcould use paraffin as a potting compound.
1298005190 3282 FT108894 1296146571 3282 Ft107217 Winding
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Adam Munich
Fri Feb 18 2011, 05:04AM
Adam Munich Registered Member #2893 Joined: Tue Jun 01 2010, 09:25PM
Location: Cali-forn. i. a.
Posts: 2242
Hmm I see what you are saying, but the thing is I am not a machine capable of stacking wire into those fancy little pancakes one sees on old flyback transformers.

Though I wish I could...
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Microwatt
Fri Feb 18 2011, 05:22AM
Microwatt Registered Member #3282 Joined: Wed Oct 06 2010, 05:01PM
Location:
Posts: 224
can't you make your self a bobbin out of plastic tubes, cardboard sheets and hotglue?
1298006568 3282 FT108894 Bobbin

Edit: plus you can make 2000 turns with this method= 100kv
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