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Driving CM300

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Gregory
Sat Feb 12 2011, 07:02PM Print
Gregory Registered Member #2922 Joined: Sun Jun 13 2010, 12:08AM
Location:
Posts: 226
Hello! I'm developing my new big DRSSTC, it will use a full bridge of cm300 igbt, I want to put the OCD to thing like 1000A. My question is about drive this high gate capacitance devices.

What is the best?

- Drive with a step-down 2:1:1:1:1 GDT with 60v in primary and at tha gates of the cm300 30v?

- An active gate driver with high power P/N MOSFET, one per each gate, powered by SMPS?

And what is the best gate voltage to use with this cm300 igbts? 30v or 24v?? I don1t want desaturation of this with 1000A...

Thanks!
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dude_500
Sat Feb 19 2011, 09:33AM
dude_500 Registered Member #2288 Joined: Wed Aug 12 2009, 10:42PM
Location: Cambridge, MA
Posts: 179
I've done both a GDT and an active driver on CM200 and CM400 bricks. It is possible to do a GDT but it has to be really well designed. Even if it is, it's not going to be the fastest waveforms you can achieve. I've found the best to be P/N mosfet drivers on floating supplies.

Either way, I'd suggest 24V and not 30V. 30 is pretty high and could potentially damage the bricks. I now run -5V low, 22V high although admittedly I did once run 30V+. It's really not necessary to be that high though, especially if you have good rise times.
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Kizmo
Sun Feb 20 2011, 01:06PM
Kizmo Registered Member #599 Joined: Thu Mar 22 2007, 07:40PM
Location: Northern Finland, Rovaniemi
Posts: 624
This is little something i have been working with. Driver is basicly Steve Wards universal driver 1.0
Link2

CM300DY-24H H-bridge, single GDT wound on 26mm OD ferrite toroid, 5.1ohm gate resistors bypassed by ultra fast diodes. Very simple and basic setup.

So far this thing has been pushed up to 1200Apk at 135bps with no sign of problems. Even inverter output looks nice and clean (no shoot through, minor amount of overshoot due to imperfect ZCS)


1298206836 599 FT108463 Cm300gate60khz
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Gregory
Sun Feb 20 2011, 07:44PM
Gregory Registered Member #2922 Joined: Sun Jun 13 2010, 12:08AM
Location:
Posts: 226
1,28mS rise time, don't is very high??
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Kizmo
Sun Feb 20 2011, 08:26PM
Kizmo Registered Member #599 Joined: Thu Mar 22 2007, 07:40PM
Location: Northern Finland, Rovaniemi
Posts: 624
Its tradeoff between switching too fast and getting more transient junk to inverter output or switching too slow and burning ton of power to heat because of switching losses. Sure i could use lower Ron to get steeper rising edge but i dont see reason why since this setup works very nicely at 1200amps like it is.
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Gregory
Sun Feb 20 2011, 09:30PM
Gregory Registered Member #2922 Joined: Sun Jun 13 2010, 12:08AM
Location:
Posts: 226
I will try 2 GDTs one per brick (half-bridge) and see the results.. The GDT drived with a IRF540/IRF9540 H-bridge. Maybe less resistance at the gate, like 2ohm..
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Hartstart
Sun Feb 20 2011, 10:45PM
Hartstart Registered Member #2616 Joined: Sun Jan 10 2010, 01:00PM
Location:
Posts: 12
It is a common misconception that you need blistering fast edges in gate drive signal as it can and more or less will cause transients and ringing in switching circuits. Also remember that the switching devices are only in the true linear region for a very small portion of the slope on the gate-voltage waveform so the switching times are not the full 10%-90% rise- and fall-times of the gate waveform.

Predikter style phase lead driver is much better way to deal with switching (and logic) delays than torturing poor gates
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