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Registered Member #33
Joined: Sat Feb 04 2006, 01:31PM
Location: Norway
Posts: 971
jpsmith123 wrote ...
I didn't think to look for a patent. Thanks for the link.
In taking a quick look at it though, it seems to me that some of the schematic diagrams are wrong. For example I don't see how the arrangement shown in Figs. 1B and 2 can work.
I thought I would see something like this:
This is more or less exactly what's being done in the Spellmann patent, as in the main figure and figure 1B, but the way they have connected it is even better, as the transformer doesn't have to float. You can imagine the single multiplier stack as two individual stacks, one for positive and one for negative. Both are fed through the capacitor that's connected to the transformer output.
Registered Member #1321
Joined: Sat Feb 16 2008, 03:22AM
Location:
Posts: 843
Well here's the circuit example I posted, re-drawn in "Circuitmaker2000" (with some values put in and some resistors added):
And here's the simulated output (bottom terminal grounded):
And (if I didn't make any mistakes) here's the circuit (Fig 1B) from the Glassman patent re-drawn in "CircuitMaker2000":
And here's the simulated output from the circuit of Fig. 1B:
So, according to spice, with the same value capacitors (except for the "input" capacitor which I arbitrarily set to 5000pF), at the same drive frequency, into the same load, with the same input voltage, for a 25% increase in parts count, the circuit of Fig. 1B gives you half the output voltage, with at least an order of magnitude higher ripple, than the floating circuit.
Maybe I'm missing something, but I don't see how a grounded HV secondary coil is worth that relatively poor performance.
Registered Member #2431
Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Maybe the problems with the HV floating secondary causes insulation breakdown. This may be such a difficult problem to solve that they deemed it worth the component count, performance loss you have demonstrated.
Otherwise, I am at a loss to explain their choices.
Registered Member #543
Joined: Tue Feb 20 2007, 04:26PM
Location: UK
Posts: 4992
Patents are the business side of engineering, and sometimes companies will take out hundreds of related patents to hinder the attempts of competitors to enter a particular market.
Perhaps the design is aimed at powering PMTs and proportional counters in education, say 0 - 3kV @ 1mA max positive or negative. The ease of setting up the PSU, and safe switching from one sign to the other would far outweigh any loss of efficiency in the multiplier stacks - which would be irrelevant to the end user of the equipment when we are talking about a few lost watts.
Of course, these are just my conjectures, but I hope to have showed that once an engineering concept becomes a product, all sorts of non engineering factors have to be taken into account.
Registered Member #2431
Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Proud Mary wrote ...
Of course, these are just my conjectures, but I hope to have showed that once an engineering concept becomes a product, all sorts of non engineering factors have to be taken into account.
Registered Member #33
Joined: Sat Feb 04 2006, 01:31PM
Location: Norway
Posts: 971
jpsmith123 wrote ...
Well here's the circuit example I posted, re-drawn in "Circuitmaker2000" (with some values put in and some resistors added):
And here's the simulated output (bottom terminal grounded):
And (if I didn't make any mistakes) here's the circuit (Fig 1B) from the Glassman patent re-drawn in "CircuitMaker2000":
And here's the simulated output from the circuit of Fig. 1B:
So, according to spice, with the same value capacitors (except for the "input" capacitor which I arbitrarily set to 5000pF), at the same drive frequency, into the same load, with the same input voltage, for a 25% increase in parts count, the circuit of Fig. 1B gives you half the output voltage, with at least an order of magnitude higher ripple, than the floating circuit.
Maybe I'm missing something, but I don't see how a grounded HV secondary coil is worth that relatively poor performance.
This result really puzzled me, but I think I have it figured out now. The first circuit acts as two individual multiplier stacks, the Spellmann patent one acts as one long multiplier. The reason this makes such a big difference is that the output impedance of a multiplier is propotional to something like n^3 where n is the number of stages.
Since it acts as one long multiplier, the output voltage takes much longer to rise too, so you didn't catch the final output voltage in your 1ms simulation. I just did the simulation, and it seems that the final output voltage is around 55kV after 6ms with the same component values you used. The ripple is still very high compared to the other scenario though, so that's a clear disadvantage.
By the way, C5 in your second schematic is wrong, it's 1uF and all the other multiplier caps are 2.2nF. When I fixed this in my simulation, the final output voltage was a bit higher.
I guess the middle-fed circuit is the most practical solution if they already have transformers made to operate with one end grounded, using bigger multiplier caps to cut down on the ripple might be cheaper than designing a new HV transformer with a floating secondary, especially for small production runs.
Registered Member #543
Joined: Tue Feb 20 2007, 04:26PM
Location: UK
Posts: 4992
Anders M. wrote ...
I guess the middle-fed circuit is the most practical solution if they already have transformers made to operate with one end grounded, using bigger multiplier caps to cut down on the ripple might be cheaper than designing a new HV transformer with a floating secondary, especially for small production runs.
A transformer secondary designed to run with one end earthed - as in MOTs and LOPTs - is assuredly cheaper, lighter, and smaller, than one where both ends are at high potential and need insulation to suit.
Registered Member #1321
Joined: Sat Feb 16 2008, 03:22AM
Location:
Posts: 843
Hello Anders,
Thanks for the good work! I was sort of in a hurry when I was setting up that simulation, and it shows.
In any case, yes, the ripple would be a serious disadvantage, IMO.
Another disadvantage would be that the input capacitor would have to have a much higher voltage rating than the other capacitors.
Another thing I want to look at is the power dissipation in the capacitors. I've got some numbers based on results from "CircuitMaker2000" but I don't fully trust it. I just started experimenting with some other simulators, so I will hopefully soon be able to compare results and decide what's realistic and what's isn't.
Regards, JP
Anders M. wrote ...
This result really puzzled me, but I think I have it figured out now. The first circuit acts as two individual multiplier stacks, the Spellmann patent one acts as one long multiplier. The reason this makes such a big difference is that the output impedance of a multiplier is propotional to something like n^3 where n is the number of stages.
Since it acts as one long multiplier, the output voltage takes much longer to rise too, so you didn't catch the final output voltage in your 1ms simulation. I just did the simulation, and it seems that the final output voltage is around 55kV after 6ms with the same component values you used. The ripple is still very high compared to the other scenario though, so that's a clear disadvantage.
By the way, C5 in your second schematic is wrong, it's 1uF and all the other multiplier caps are 2.2nF. When I fixed this in my simulation, the final output voltage was a bit higher.
I guess the middle-fed circuit is the most practical solution if they already have transformers made to operate with one end grounded, using bigger multiplier caps to cut down on the ripple might be cheaper than designing a new HV transformer with a floating secondary, especially for small production runs.
Registered Member #33
Joined: Sat Feb 04 2006, 01:31PM
Location: Norway
Posts: 971
Interestingly enough, I found a middle-fed CW in an x-ray head I took apart a few weeks ago . I was going to post it here earlier, but I forgot to do it. It is configured as two separate multipliers, and the transformer has a floating secondary, as the x-ray tube ran with a grounded cathode.
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