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4hv.org :: Forums :: General Science and Electronics
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Need help with current limiting.

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Patrick
Fri Dec 18 2015, 07:18PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Electra wrote ...

Don't know what you call bogus signals, If you mean want to run it open loop there's a test circuit for that in the data sheet, you have to set up the op-amp part, simple dc feedback just treat it as any ordinary op-amp ( pins 1,2,3). Turn a pot and see the pwm waveform change.

PWM works by comparing sawtooth wave (that's your ramp input pin) and a control voltage (the output from the op-anp part) using a comparator. At the start of each cycle a latch is set turning the output high, soon as the ramp exceeds the dc level of the control voltage the comparator changes state re-setting the latch, the outputs go low. So increasing the control voltage increases the duty cycle.
Ok let me build the open loop circuit.


1450466290 2431 FT174221 Cmc Schem
This is a totally new incomplete schematic. I think that red group of components (red in the example circuit, not this one) is for the peak current mode control. so I modding it for pulse by pulse.

Do you guys think I'm putting the CT result into the right IC pins ?

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Electra
Fri Dec 18 2015, 10:24PM
Electra Registered Member #816 Joined: Sun Jun 03 2007, 07:29PM
Location:
Posts: 156
Well it's not the wrong pin, but remember these things are designed to work with an inductor after the power transformer or as part of the load, so it going to work best with a wave that has a sloping top, if you hit it with a rectangular wave with a resistive load the comparator is either going to be 'on' early on in the cycle or it isn't. If it starts randomly skipping half cycles could be a bit unpredictable. There's only one way to find out..

Don't forget to connect you ramp pin to ct 6+7 it hadn't been drawn but you said it was incomplete.

edit, the page timed out or it got lost, crappy internet connection sorry if it's a double post
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Patrick
Fri Dec 18 2015, 11:09PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Link2 website on switching transistors. mental note: comeback to this later.



1449212862 2431 FT0 Uc3




1450331828 2431 FT1630 Spike


these two examples show a vertical rise, a ramp upward, then a vertical fall. So the ramp pin and comparator figure this out I think. but when you mention this inductor... is it a power inductor or a small signal inductor ?



1450482418 2431 FT1630 Cmc Schem
Further revised. including CT section.

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Electra
Sun Dec 20 2015, 12:54AM
Electra Registered Member #816 Joined: Sun Jun 03 2007, 07:29PM
Location:
Posts: 156
Yes I was referring to the power inductor at the output from the transformer, the current rises steadily as it stores the energy during the 'on' period, if its already has continuous current flowing in it you get the instant vertical rise to that point. The off period of course just circulates the current through the secondary diodes to the output, so it doesn't reflect anything back to the primary.

It's hard to speculate more at this stage, you're better off building an experimental version to get feel of how it all works.
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Patrick
Sun Dec 20 2015, 03:50AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Electra wrote ...

Yes I was referring to the power inductor at the output from the transformer...


do you mean the CT or a special added inductor or stray inductance from the transformer ?
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hen918
Sun Dec 20 2015, 04:54PM
hen918 Registered Member #11591 Joined: Wed Mar 20 2013, 08:20PM
Location: UK
Posts: 556
Patrick wrote ...

Electra wrote ...

Yes I was referring to the power inductor at the output from the transformer...


do you mean the CT or a special added inductor or stray inductance from the transformer ?


Neither, it's part of the LC filter on the output, after the rectification, before the smoothing capacitors.
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Patrick
Sun Dec 20 2015, 07:09PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
WHOA i NEVER would have figured that out ! the OUTPUT inductor ! Not in a million years. you just SAVED me bro. but now does that mean isolation is more difficult ?
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Patrick
Tue Dec 22 2015, 04:18AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Its looking like electrical isolation may not be possible in this design.

the only exception I can find is if its possible to use the power inductor, as a sensing transformer, with a single loop feeding back to the pin1/inv op-amp section.
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hen918
Tue Dec 22 2015, 11:52AM
hen918 Registered Member #11591 Joined: Wed Mar 20 2013, 08:20PM
Location: UK
Posts: 556
No, there doesn't need to be an electrical connection to the secondary side, Electra was just describing how the current fluctuations at the output inductor "ripple back" through the circuit and cause the current fluctuations at the input that the controller is expecting but, on a test rig, might not get.
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Patrick
Tue Dec 22 2015, 07:34PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
OK so I think the ramp at Ct is compared to the ramp from the current transformer. when the transformer exceeds the ramp the PWM is terminated early.

I think...
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