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4hv.org :: Forums :: General Science and Electronics
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Need help with current limiting.

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Patrick
Sun Feb 04 2018, 03:38AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Ok so now im on the power side circuit.

you've all recommended the half bridge over the P-P. so what about that capacitor ? I have know idea how to include that. is it a film, electrolytic or ceramic ? and how do I calculate the value ?
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hen918
Sun Feb 04 2018, 12:20PM
hen918 Registered Member #11591 Joined: Wed Mar 20 2013, 08:20PM
Location: UK
Posts: 556
If you are referring to the capacitive voltage divider that forms one of the legs of the bridge, you want big PP or electrolytic or both. The value should be nice and big to reduce the voltage fluctuation at the centre-point of the divider.
You can work out a rough approximation of the capacitor values needed using the full-wave ripple voltage calculation.
I/(f*Vripple) = C
I choose a current of 10A to account for magnetising current plus full current under load, a frequency of 50 kHz (you might want to change that to suit) and a ripple voltage of 0.5 V (just a nice low number) that comes out to 400 uF, but that includes both the high side and low side capacitors, as they are both connected to low impedance sources. So about 200 uF per capacitor.
I would break this up further into a couple of paralleled electrolytic of 100 uF each for increased ripple current capability, and a 2.2 uF PP to reduce the effects of the high frequency components.
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Patrick
Mon Feb 05 2018, 07:42PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
At what voltage should the caps be given 170dc from line caps ?
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hen918
Mon Feb 05 2018, 08:54PM
hen918 Registered Member #11591 Joined: Wed Mar 20 2013, 08:20PM
Location: UK
Posts: 556
theoretically, half the DC line voltage, but use ones rated at over the DC bus voltage (say 200V ?) to prevent explosions if either of the MOSFETs stay on for too long (we have inherent DC blocking in the design provided the capcitors are rated suitably).
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Patrick
Tue Mar 27 2018, 06:39AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Patrick wrote ...



I really need that 90 Vdc @ 2 amp one too, my mega (52kv) flyback doesnt want anything more or less it seems.

Im willing to have a slow opto response to regulation error if that means no bizarre oscilations and easier component values in the circuits below. Keep in mind i dont have a network analyzer.



1516564672 2431 FT1630 Onstableloopsfig1



1



1516564672 2431 FT1630 Tl431 Fs



Ok after having been laid off and now re-employed, im returning to this project with a new question. Can an isolation amplifier be used to skip the conventional TL431 / Opto loop, and use a capacitive IC like the Bourns/TI ISO124 to cross the barrier ?

the unwanted oscillatory behavior cant be that fast right ? i mean not in the MHz ? does this IC fade in gain after 250kHz ? im looking at the PDF but need opinions.


]iso124.pdf[/file]


1522133223 2431 FT1630 Iso122jp





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johnf
Tue Mar 27 2018, 08:11AM
johnf Registered Member #230 Joined: Tue Feb 21 2006, 08:01PM
Location: Gracefield lower Hutt
Posts: 284
Data sheet says it is 3dB down @50kHz
so no response to 250kHz
I'm surprised its as good as the sheet says

ie do not use over 10kHz
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Patrick
Tue Mar 27 2018, 07:27PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
ok would 10 khz be fast enough for a slow response ? i dont need a fast turn on and fast regulating like some of these server and computer supplies.
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Patrick
Wed Mar 28 2018, 07:06AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
This looks specifically meant to replace the typical opto feedback isolator.

High Stability Isolated Error Amplifier, ADuM4190


]adum4190-879094.pdf[/file]

http://www.analog.com/en/design-center/reference-designs/hardware-reference-design/circuits-from-the-lab/cn0342.html#rd-overview


1522222198 2431 FT1630 Cn0342 00 1024
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Patrick
Wed Apr 04 2018, 02:12AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Ok baught those and 200 volt 100uf caps.
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Patrick
Sat Apr 07 2018, 12:55AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
ok got them, ill post schematics this weekend and try to figure out how to layout a gerber file on KiCad.


1523062547 2431 FT174221 Opto Anaolg
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