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4hv.org :: Forums :: High Voltage
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SMPS Flyback question

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zippotix
Sat Jun 09 2012, 01:21PM Print
zippotix Registered Member #5208 Joined: Thu Jun 07 2012, 06:12PM
Location:
Posts: 86
Hello, I'm a newbie to HV and electronics in general :). Anyway, I'm using 11V 200W halogen transformer to drive a flyback and I was wondering if it is possible to increase current output? I would like to build a ZVS but as of now, it's too complicated for me.
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Dri0m
Sat Jun 09 2012, 01:46PM
Dri0m Registered Member #4497 Joined: Thu Apr 19 2012, 12:53PM
Location: Behind you
Posts: 62
too complicated? build it like i did few years ago

Zvs Foto

it looks the same as on schematic :)
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zippotix
Sat Jun 09 2012, 02:07PM
zippotix Registered Member #5208 Joined: Thu Jun 07 2012, 06:12PM
Location:
Posts: 86
You don't mind if I'll save your ZVS pic? For future reference ;)? I know it's considered simple circuit, but it looks like black magic to me, lol. The coil in the bottom is inductor, yes? It doesn't have to be toroidal?
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brandon3055
Sat Jun 09 2012, 02:34PM
brandon3055 Registered Member #4548 Joined: Mon Apr 23 2012, 03:52AM
Location: tasmania
Posts: 271
For my first zvs I just atached the mosfets to a heat sink (with insulators) and soldered the other components straight to their leads
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Antonio
Sat Jun 09 2012, 02:48PM
Antonio Registered Member #834 Joined: Tue Jun 12 2007, 10:57PM
Location: Brazil
Posts: 644
Dri0m wrote ...

too complicated? build it like i did few years ago

it looks the same as on schematic :)

Without heat sinks? Would operate at very low power only.
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TwirlyWhirly555
Sat Jun 09 2012, 03:13PM
TwirlyWhirly555 Registered Member #4104 Joined: Fri Sept 23 2011, 06:54PM
Location: Uk .
Posts: 122
ZVS is failry easy to build , i usally solder stright on Fets , But heat sinks are needed , as head disspation can be high sometimes unless run on low powers as someone said ,

My ZVS heat sink is 1mm x 20mm x 20mm aluminium plate as my max i run my ZVS at is 50 watts in .
1339254827 4104 FT139699 Sam 0509
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Dri0m
Sat Jun 09 2012, 04:53PM
Dri0m Registered Member #4497 Joined: Thu Apr 19 2012, 12:53PM
Location: Behind you
Posts: 62
Antonio wrote ...

Dri0m wrote ...

too complicated? build it like i did few years ago

it looks the same as on schematic :)

Without heat sinks? Would operate at very low power only.

well, it was my first ZVS i built (and actually second electronic device i ever built), here are photo of my ultra-compact ZVS IV:

Zvs4

I built it this morning. This little one is made mainly for HV and coilgun chargers, but can switch up to 1kW of power (tested)
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brandon3055
Sun Jun 10 2012, 01:23AM
brandon3055 Registered Member #4548 Joined: Mon Apr 23 2012, 03:52AM
Location: tasmania
Posts: 271
I built it this morning. This little one is made mainly for HV and coilgun chargers, but can switch up to 1kW of power (tested)
[/quote1339290251]

That's a good little unit you must have used 260's?

This is mine I built it for general HV use its max input is 45v don't know the current draw its controlled by a PWM which is the only thing that gets hot the two small sinks in the fets don't even get warm

1339291415 4548 FT139699 Imag0522

1339291415 4548 FT139699 Imag0525

1339291415 4548 FT139699 Imag0526

1339291415 4548 FT139699 Imag0528

1339291415 4548 FT139699 Imag0529

1339291415 4548 FT139699 Imag0523
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Dri0m
Sun Jun 10 2012, 06:44AM
Dri0m Registered Member #4497 Joined: Thu Apr 19 2012, 12:53PM
Location: Behind you
Posts: 62
That's a good little unit you must have used 260's?

I used IRFP250N. But zener diodes in this ZVS are probably too weak (lol 5W :D), they can't handle voltage peaks and ZVS is now dead :D i will put there some neon glows, it will help :)
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zippotix
Sun Jun 10 2012, 09:22AM
zippotix Registered Member #5208 Joined: Thu Jun 07 2012, 06:12PM
Location:
Posts: 86
But does anybody know the answer to my original question :)?
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