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4hv.org :: Forums :: Chemistry
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Removing enamel from litz wire

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Kiwihvguy
Sat Oct 01 2011, 09:57PM Print
Kiwihvguy Registered Member #3395 Joined: Thu Nov 04 2010, 08:42AM
Location: Christchurch, New Zealand
Posts: 193
I've got some litz wire to use but I found removing the enamel from each individual strand is hell.

I've tried using a lighter and a blowtorch to remove the enamel but it's simply just not worth it.

Is there any ways of removing it quick and easily using a chemical?
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Luceš
Sun Oct 02 2011, 01:38AM
Luceš Registered Member #4108 Joined: Sun Sept 25 2011, 11:43PM
Location:
Posts: 149
you could try lacquer thinner, I know it reacts with some plastic
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dude_500
Sun Oct 02 2011, 04:23AM
dude_500 Registered Member #2288 Joined: Wed Aug 12 2009, 10:42PM
Location: Cambridge, MA
Posts: 179
I've heard sodium hydroxide concentrated to the extent of being a paste works exceptionally well, although I've never tried it and it sounds like an awful procedure
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Shrad
Sun Oct 02 2011, 08:56AM
Shrad Registered Member #3215 Joined: Sun Sept 19 2010, 08:42PM
Location:
Posts: 780
brazing cleaning paste should work nicely, you'd be amazed what this kind of paste or liquid could remove (some things plumber see around or inside pipes can be really worse than wire lacker, having 2 plumbers in my family I can say cheesey)
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Conundrum
Sun Oct 02 2011, 10:40AM
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4059
I would be careful with NaOH, it has a tendency to spit and fume if it gets in contact with some metals.
If you decide to try this WEAR GOGGLES ideally a full face mask and gloves.
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Sulaiman
Sun Oct 02 2011, 11:06AM
Sulaiman Registered Member #162 Joined: Mon Feb 13 2006, 10:25AM
Location: United Kingdom
Posts: 3140
it's easier with the new 'lead-free' solder (mainly tin) with soldering iron at about 400C, than with the old 60:40 lead/tin solder. Hold/clamp the wire about 30mm from the end, make a nice straight cut at the end, unwrap about 1cm of outer insulation, gently twist the wire bunch a little tight, apply the iron to the end of the bunch with a little solder, as the wire heats you apply more solder.
The fumes aren't good for you.
some of the insulation 'caramelises', when cool scrape it off and I like a short length of heatshrink to hide the messy bit.
don't hold the wire in your fingers as a lot of heat is required..
Ideally you would have flux and a solder pot
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Tetris
Sun Oct 02 2011, 03:37PM
Tetris Registered Member #4016 Joined: Thu Jul 21 2011, 01:52AM
Location: Gainesville, FL
Posts: 660
a simple candle flame is what I did. Only if you hold it too long, it gets too hot to hold or gets black. I noticed that solder also melts/burns it off. maybe acetone can remove it. if you have nail polish remover in your house, try it... I am not sure though... with steel wool or cotton it may come off...
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Forty
Sun Oct 02 2011, 10:47PM
Forty Registered Member #3888 Joined: Sun May 15 2011, 09:50PM
Location: Erie, PA
Posts: 649
it depends a lot on the type of insulation.
a molten solder bath works pretty well.
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Kiwihvguy
Wed Apr 03 2013, 08:18AM
Kiwihvguy Registered Member #3395 Joined: Thu Nov 04 2010, 08:42AM
Location: Christchurch, New Zealand
Posts: 193
Hey guys,

I need some help with litz wire once again because I'm using it for my high current primary tank circuit in my SGTC for the high frequencies.
I've tried using a lighter and candle, both highly unsuccessful with the solder only adhering to the parts that aren't soot covered.me

I tried using some acetone but to no avail. I need to make my TC rather soon (in the next few weeks) and more importantly the litz wire connections have to be done within a couple of days.

I might get a solder bath for future use, but for now do you guys have any recommendations for an effective easy method at the moment?

Thanks for your help,
Jozef C
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Sulaiman
Wed Apr 03 2013, 12:36PM
Sulaiman Registered Member #162 Joined: Mon Feb 13 2006, 10:25AM
Location: United Kingdom
Posts: 3140
you can splay out the end like a fan and lay it on a hard flat surface,
use the sharp edge of a knife vertically to scrape one side of enamel,
turn the fan over and scrape again,
no need to completely strip the insulation off each strand,
twist the end back into a round shape,
the solder will now 'wet' the copper, have good thermal contact and the rest of the insulation should melt off.
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