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4hv.org :: Forums :: Projects
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Small CNC Mill - mechanics finished

1 2 3 
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Dr. H.
Sat Nov 23 2013, 07:37AM Print
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Good day guys

It's been a while since I've posted something (or done anything interesting in that matter) but I finally found some time to start a new project. It is a small "precision" cnc mill. Some of you might remember this thread:

Link2

The old machine is big , pain in the ass to move and not really worth doing small stuff (not very precise).. but has been serving faithfully smile . So it was finally a time to start on that small "tabletop" machine I've been dreaming about. This time it will use ball lead screws and better linear guides. The thing will be driven with servo motors (X, Y) and a stepper for the Z. Here is a crappy picture of most of the linear components:

1385192069 931 FT0 Parts Cnc


After about two months of fiddling here is the "final" 3D assembly of the CNC:

1385192070 931 FT0 Frontview Cnc

1385192070 931 FT0 Backview Cnc
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Dr. H.
Tue Nov 26 2013, 09:12PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys

I've started cutting some parts. As the big machine hasn't been running for quite a while I've decided to start with something small. So here are the first plexi parts
1385500317 931 FT159100 Pic 121231
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Dr. H.
Wed Nov 27 2013, 06:16PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys

few more parts for the mill. Also the power supply arrived today. It is a 24V 20A Mean Well SMPS. Of course the first thing to do was to take it apart cheesey

Cheers
1385576195 931 FT159100 Img 20131127 200604

1385576195 931 FT159100 Img 20131127 135843

1385576195 931 FT159100 Img 20131127 200656
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Patrick
Wed Nov 27 2013, 11:25PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
How much did that SMPS cost ? Where did you get it?

I have my bridge frame mill pics somewhere here on the forum...
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Dr. H.
Sat Nov 30 2013, 08:16PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys. Few new parts cut today.
Hi Patrick - the power supply is from a local dealer of Mean Well. It costs about 180$ including taxes.

Cheers smile
1385842573 931 FT159100 Img 20131130 220708
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Dr. H.
Sun Dec 01 2013, 06:27PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys - some new parts today - motor couplers and small shaft holders. I've cut them from ertacetal - first time working with this material and it is great - really easy to cut and in the meantime strong and a bit flexible.

Cheers
1385922424 931 FT159100 Img 20131124 153006

1385922424 931 FT159100 Img 20131201 201713
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woodchuck
Mon Dec 02 2013, 04:35AM
woodchuck Registered Member #39190 Joined: Sat Oct 26 2013, 09:15AM
Location: Boise National Forest
Posts: 65
Great looking parts! Who needs a 3D printer if you can crank them out like that!?
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Dr. H.
Wed Dec 04 2013, 08:22PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys

few more plexy parts. With those most of the "soft" parts are done. Time to start cutting that aluminum. About 3D printing - I've seen a professional 3D printer and the stuff produced by it - it can do amazing stuff smile


1386188514 931 FT159100 Img 20131204 220743

1386188514 931 FT159100 Img 20131204 220752
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dingo27
Mon Dec 09 2013, 12:28PM
dingo27 Registered Member #890 Joined: Tue Jul 10 2007, 10:06PM
Location: Slovakia
Posts: 180
Interesting to see, maybe i will look for some ideas in my projects :)
It looks quite easy to build if you can produce your own parts

I keep my fingers crossed, keep up with good work
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Carbon_Rod
Tue Dec 10 2013, 01:40AM
Carbon_Rod Registered Member #65 Joined: Thu Feb 09 2006, 06:43AM
Location:
Posts: 1155
@Dr. H.
The mini mill we have is based on a rebuilt Taig, and runs off the same PC power supply for LinuxCNC (EMC). For a little XYZ system like yours, HeeksCNC would handle most of the gcode CAM for you..
wink

We also have a Prusa calibrated for ABS or PLA, and it does parts even the 5-axis would find impossible. For example, we've printed the Tesla valve-conduit as a single piece for fun. Note too, there are people who simply added extruder chucks (4th-axis A drive) to their mills, and indeed Slic3r will export gcode for EMC in “general” settings....

Some people 3D print in PLA, as the starch based plastic burns out of a sand mold. Then take the rough cast shapes to mill to tolerances on the CNC. However, uttering tolerances in the same breath as plastic or aluminum mills is a bit of a joke.
wink

I have to try 3D printing a solder mask next....
Rod
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