SSTC Blowing Mosfets

Zach240sx, Tue May 23 2017, 08:34AM

Hey there,

So this is my first post, HEEELLLLOOOO!!!!

I will get more in depth on this tomorrow when I have more time to wright. I have a full bridge setup I just made, I have ran it on a couple small power supplies. 20v 90W laptop charger, 28v 2a transformer. It works quite well. Now I don't have a variac to step up mains slowly(USA 120vac). What I came up with was a CFL LED 150watt dimmer. I first just tested its output voltage after rectifying and using a light bulb for load. I got it down to 18v Sweet!!! So I went ahead and tested it. First try, I got light up right away cheesey . Of course me being to excited I started to turn it up and up. Totally spaced I had a 120watt halogen for load...oops... I meant to lower the crap out of that once I established my first light. So It fried the dimmer along with two Mosfets(1 High and low side)... sad

Well I fixed that, So second try... I get it to light up but only for 5-6 seconds and it dies, dimmer starts to hum. I Look all through my circuit and realized when I changed my lower current fast switching diodes for higher current ones I plugged one of the diodes and drain output one bread board pin off(I did this before the first test) So My first light was on a screwed up half bridge. Plugged that in correctly, replaced the Mosfets on the other sides high and low side. So third try, This time still with 120w bulb just to start, I turn it on and wow way better then the first light, probably 4 inch streamers with dimmer all the way down.(Full bridge definitely working now) I shut it off and try a forth time, Lights up again... Sweet!!! so before anything else happens i turn it off grab my phone for video, set it up, turn it on ....nothing, I also hear a hum. Its the dimmer, popped a high and low side Fet again!!!!

So the dimmer fried most likely do to the 120watt halogen, wile trying to up the current. the fets must be getting a surge when I power off. Can someone help me with this. I drew a quick diagram of my half bridge. Could this be a voltage spike causing gates to pop over 20v? do I need zeners? i have a bunch of 15v. The dimmer is just in between the mains and rectifier.

Thanks guys



1495528353 61539 FT0 Sstc 3
Re: SSTC Blowing Mosfets
Zach240sx, Wed May 24 2017, 04:13AM

Okay I tried putting two 15v zeners in series, anode to anode, from gate to source, on each mosfet. Didn't help, toasted another 2. I have two heat sinks with two fets on each, one high, one low. It is set up where the gdt turns on one high on one heat sink and one low on the other. So each heat sink only has one fet on at a time. Weird thing is, i fry a high and low side but ones on the same heat sink. Those which turn on opposite of each other. Hmmmm. So I'm stuck now. Any help would be great thanks!!
Re: SSTC Blowing Mosfets
wikus, Tue May 30 2017, 06:34PM

Hi Zach what mosfet's are you using?. Have you got a oscilloscope? On a full bridge it is very important the get the phasing right from the GDT. Post some pictures, maybe we can help more.

Re: SSTC Blowing Mosfets
wikus, Tue May 30 2017, 06:45PM

Hi Zack do your self a favour and check out Kaizer Power electronics http://kaizerpowerelectronics.dk/tesla-coils/kaizer-sstc-iii/ Build this first. you cant go wrong.
Wikus