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4hv.org :: Forums :: Tesla Coils
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Gate drive transformer core

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swordfish
Mon Sept 20 2010, 11:59AM Print
swordfish Registered Member #3218 Joined: Mon Sept 20 2010, 10:42AM
Location:
Posts: 29
Hi All,

Could someone please point me in the direction of a digikey part that makes a suitable GDT core for 100 - 200kHz use? Or, stated another way, if you have a GDT core that you purchased from digikey could I please have the part number? I haven't had much luck with the cores I've tried so I'd like to find a known suitable model.

Your advice is appreciated!

Many thanks,

Greg.
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HV Enthusiast
Mon Sept 20 2010, 06:29PM
HV Enthusiast Registered Member #15 Joined: Thu Feb 02 2006, 01:11PM
Location:
Posts: 3068
Digikey won't have them.

A good choice for these are the Fair-Rite 5977006401 ferrite core. (Toroidal) If you're lucky, they may give you free samples.

We also carry a full line of ferrite cores in stock for this exact purpose.

Link2

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TheBoozer
Mon Sept 20 2010, 09:44PM
TheBoozer Registered Member #1535 Joined: Wed Jun 11 2008, 11:37PM
Location: Northeastern Pennsylvania - USA
Posts: 117
I bought Digikey Part # 495-3859-ND a while back. They clearly stated that they wouldn't restock them. I was shooting for a high AL value, and these fit the bill at the time. For whatever it's worth, you can still go to Digikey and look this part number up and then download the datasheet for them there. This should give you an idea of what I found to work for me.

I run a half bridge consisting of 60N60's, using a 340vdc bus, and I run at 265khz...

Hope this at least gives you some insight.

Rich
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Maurizio Valvo
Mon Sept 20 2010, 09:52PM
Maurizio Valvo Registered Member #3219 Joined: Mon Sept 20 2010, 09:06PM
Location: Leinì (Turin), Italy
Posts: 23
Hi,

in my full bridge DRSSTC running at 140kHz I have used Epcos part n. B64290L659X830 for the GDT core. It works perfectly well!
I did buy it from RS Italy (part n. 2120976), however I see it is available from Digikey as part n. 495-3866-ND.

I hope it helps. Good luck!

Maurizio
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swordfish
Mon Sept 20 2010, 11:31PM
swordfish Registered Member #3218 Joined: Mon Sept 20 2010, 10:42AM
Location:
Posts: 29
Thanks guys, I will look up those parts.

Just wondering, did you scope the waveforms with these cores and confirm they made nice square waves or did you just hook them up and hope for the best?

Thanks again,

Greg.
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TheBoozer
Tue Sept 21 2010, 12:49AM
TheBoozer Registered Member #1535 Joined: Wed Jun 11 2008, 11:37PM
Location: Northeastern Pennsylvania - USA
Posts: 117
I scoped mine. I got nice square waves.

Two sites that helped me the most were :

Link2
Link2

You should be able to figure it all out from here.

Rich
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swordfish
Tue Sept 21 2010, 02:47AM
swordfish Registered Member #3218 Joined: Mon Sept 20 2010, 10:42AM
Location:
Posts: 29
Great thanks. Got it all sorted now.
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Maurizio Valvo
Tue Sept 21 2010, 07:16PM
Maurizio Valvo Registered Member #3219 Joined: Mon Sept 20 2010, 09:06PM
Location: Leinì (Turin), Italy
Posts: 23
In the following picture you can see the waveform I obtained on the 4.7nF capacitors that simulated the IGBT gate load during a preliminary test at 167kHz, using Steve Ward's driver (version of 2005).
12 Ohm resistors with antiparallel diodes were placed on the secondaries of the GDT in series with the load capacitors.

(sorry for the poor quality, it is a scope that I built many years ago when I was 16 ...)


1285094921 3219 FT96935 Dsc00646


and this is my GDT, wound on the core I mentioned in my previous post, consisting of two parallel primary windings and four secondaries:


1285095660 3219 FT96935 Dsc00652

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swordfish
Tue Sept 21 2010, 11:26PM
swordfish Registered Member #3218 Joined: Mon Sept 20 2010, 10:42AM
Location:
Posts: 29
Thanks Maurizio, they look good. I have ordered the cores you used plus a few others in the same range.

Nice homemade scope too!
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Luca
Wed Sept 22 2010, 07:10AM
Luca Registered Member #2481 Joined: Mon Nov 23 2009, 03:07PM
Location: ITALY
Posts: 134
I can confirm that Epcos cores are perfect for frequency in the range of hundreds of KHz.

Luca
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