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Registered Member #1232
Joined: Wed Jan 16 2008, 10:53PM
Location: Doon tha Toon!
Posts: 881
Question! If the coil is not switching in class-e operation, or very close to it. This would lead to hard switching of the mosfets and eventually premature failure from heating?
Firstly, many SSTCs (and power electronics systems in general) do not switch in Class-E and they work just fine. In any power switching system you basically have conduction losses and switching losses. These are generally pretty similar in magnitude and add up to give the total amount of heating in the transistor switch. SSTCs and other power systems that aren't based on Class-E are designed to get rid of the total amount of heat generated by the conduction losses and the switching losses.
In contrast, a system designed to operate in Class-E has the potential for greatly reduced switching losses. When tuned correctly turn-on losses are almost eliminated and turn-off losses are also slightly reduced. This means that it is tempting to size heatsinks and fans to be only sufficient to get rid of the heat generated by conduction losses. This is fine provided the tuning stays perfect and there are virtually no switching losses to speak of. You only have significant conduction losses so only 50% of the previous heat to get rid of.
However, if the tuning is not perfect the switching losses suddenly return. If the switching losses equalled the conduction losses then you would suddenly have twice as much heat to get rid of. A poorly designed system with inadequate cooling may not be able to tolerate a 100% increase in dissipation in the switching device causing it to fail quickly. So the situation does not appear good for a detuned Class E amplifier. And what makes matters worse is that the addition of the drain-source shunt capacitor actually makes switching losses much much worse when the Class-E amp is not tuned correctly. The peak current through the MOSFET is often higher for resonant switching topologies like Class-E too. This means that although operation is incredibly efficient when perfectly tuned, it degrades very rapidly to something that can be worse than normal hard-switching when the tuning is incorrect.
Most professional systems that use Class-E amplifiers tackle this intolerance of load mismatch in two ways. They either over size the power devices and heatsinks so that they can dissipate the total conduction and switching losses that result from wrong tuning without burning up. Or they install protection circuitry that detects abnormal tuning (called high VSWR) and shuts the Class-E amplifier down before there is time to generate large amounts of heat. Both techniques have their own advantages and disadvantages.
If you really want an RF amplifier that can drive into all sorts of mismatched loads then go for a Class-A amplifier. The efficiency is terrible but any amplifier that already dissipates 75% of its input power as heat is unlikely to suffer any bad consequences even if there is full reflection of the output power. It would only increase thermal dissipation by another 25%!
Registered Member #2390
Joined: Sat Sept 26 2009, 02:04PM
Location: Milwaukee Wisconsin
Posts: 381
Thanks you guys!!! Great info and very appreciated answers!! Richie, You should be a moderator!! If i had electronics teachers that could answer questions like you i probably would not have had to ask in the first place! You guys are great! I couldn't have asked for a better explanation!!
Registered Member #2390
Joined: Sat Sept 26 2009, 02:04PM
Location: Milwaukee Wisconsin
Posts: 381
One thing i can see in your photo is that your gdt is not bifilar wound. If you have a signal at the input side and not at the output side, that might be your problem. The primary side may not be causing enough induction into the secondary.
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