Welcome
Username or Email:

Password:


Missing Code




[ ]
[ ]
Online
  • Guests: 35
  • Members: 0
  • Newest Member: omjtest
  • Most ever online: 396
    Guests: 396, Members: 0 on 12 Jan : 12:51
Members Birthdays:
All today's birthdays', congrats!
Will (38)
Arlecchino (41)


Next birthdays
07/23 Will (38)
07/23 Arlecchino (41)
07/24 Jim_VE7UV (65)
Contact
If you need assistance, please send an email to forum at 4hv dot org. To ensure your email is not marked as spam, please include the phrase "4hv help" in the subject line. You can also find assistance via IRC, at irc.shadowworld.net, room #hvcomm.
Support 4hv.org!
Donate:
4hv.org is hosted on a dedicated server. Unfortunately, this server costs and we rely on the help of site members to keep 4hv.org running. Please consider donating. We will place your name on the thanks list and you'll be helping to keep 4hv.org alive and free for everyone. Members whose names appear in red bold have donated recently. Green bold denotes those who have recently donated to keep the server carbon neutral.


Special Thanks To:
  • Aaron Holmes
  • Aaron Wheeler
  • Adam Horden
  • Alan Scrimgeour
  • Andre
  • Andrew Haynes
  • Anonymous000
  • asabase
  • Austin Weil
  • barney
  • Barry
  • Bert Hickman
  • Bill Kukowski
  • Blitzorn
  • Brandon Paradelas
  • Bruce Bowling
  • BubeeMike
  • Byong Park
  • Cesiumsponge
  • Chris F.
  • Chris Hooper
  • Corey Worthington
  • Derek Woodroffe
  • Dalus
  • Dan Strother
  • Daniel Davis
  • Daniel Uhrenholt
  • datasheetarchive
  • Dave Billington
  • Dave Marshall
  • David F.
  • Dennis Rogers
  • drelectrix
  • Dr. John Gudenas
  • Dr. Spark
  • E.TexasTesla
  • eastvoltresearch
  • Eirik Taylor
  • Erik Dyakov
  • Erlend^SE
  • Finn Hammer
  • Firebug24k
  • GalliumMan
  • Gary Peterson
  • George Slade
  • GhostNull
  • Gordon Mcknight
  • Graham Armitage
  • Grant
  • GreySoul
  • Henry H
  • IamSmooth
  • In memory of Leo Powning
  • Jacob Cash
  • James Howells
  • James Pawson
  • Jeff Greenfield
  • Jeff Thomas
  • Jesse Frost
  • Jim Mitchell
  • jlr134
  • Joe Mastroianni
  • John Forcina
  • John Oberg
  • John Willcutt
  • Jon Newcomb
  • klugesmith
  • Leslie Wright
  • Lutz Hoffman
  • Mads Barnkob
  • Martin King
  • Mats Karlsson
  • Matt Gibson
  • Matthew Guidry
  • mbd
  • Michael D'Angelo
  • Mikkel
  • mileswaldron
  • mister_rf
  • Neil Foster
  • Nick de Smith
  • Nick Soroka
  • nicklenorp
  • Nik
  • Norman Stanley
  • Patrick Coleman
  • Paul Brodie
  • Paul Jordan
  • Paul Montgomery
  • Ped
  • Peter Krogen
  • Peter Terren
  • PhilGood
  • Richard Feldman
  • Robert Bush
  • Royce Bailey
  • Scott Fusare
  • Scott Newman
  • smiffy
  • Stella
  • Steven Busic
  • Steve Conner
  • Steve Jones
  • Steve Ward
  • Sulaiman
  • Thomas Coyle
  • Thomas A. Wallace
  • Thomas W
  • Timo
  • Torch
  • Ulf Jonsson
  • vasil
  • Vaxian
  • vladi mazzilli
  • wastehl
  • Weston
  • William Kim
  • William N.
  • William Stehl
  • Wesley Venis
The aforementioned have contributed financially to the continuing triumph of 4hv.org. They are deserving of my most heartfelt thanks.
Forums
4hv.org :: Forums :: Tesla Coils
« Previous topic | Next topic »   

Want to do it right

Move Thread LAN_403
Russell Haley
Tue Nov 24 2009, 05:18AM
Russell Haley Registered Member #2478 Joined: Mon Nov 23 2009, 03:24AM
Location: Texas A&M University
Posts: 47
The motor is unnecessary. My jig is hand crank, and I can wind at about 120 turns per minute comfortably. I built my jig out of pvc, all-thread, and string, and the only tools it took were two pairs of pliers and a $4 hacksaw. I also constructed it in a dorm room in one afternoon. It will accommodate coils up to 14 in. in diameter, and length is only limited by lack of assistant to turn the crank.


1259039900 2478 FT79931 Coil Winding 3

1259039900 2478 FT79931 Winding Jig 1
Back to top
Jonathan Dennis
Thu Nov 26 2009, 05:42AM
Jonathan Dennis Registered Member #2153 Joined: Wed Jun 03 2009, 03:19PM
Location:
Posts: 69
I like this rig, it looks very easy to make. It's just that It's made out of PVC which I don't have, which means I would have to buy some. I've already spent 250+ on this coil, I don't really wanna spend anymore. I'm broke, just paid college fees and next semesters tuition :D. I think I'll just have to make my crappy hand winding technique work. Unfortunately, someone working in my dad's buisness decided to move my coil to the back to get it out of the way. In the process, he bent the outer ring of the primary, and knocked several capacitors loose from their mount, forunately the electrical connections between them are still good, but I'm basically going to have to rebuild the whole thing bottom up. I just hope I get it right this time, I want to see some success !

Thanks,
Jonathan
Back to top
Killa-X
Thu Nov 26 2009, 03:57PM
Killa-X Registered Member #1643 Joined: Mon Aug 18 2008, 06:10PM
Location:
Posts: 1039
Russell Haley, looks similar to the kind i made, I just used 2 wood triangles, and a wood board. Right hand would turn the pipe, left hand would place the wire, and was able to coil a 2ft 4.5" out of 28awg, under a hour.
Back to top
Jonathan Dennis
Thu Nov 26 2009, 09:27PM
Jonathan Dennis Registered Member #2153 Joined: Wed Jun 03 2009, 03:19PM
Location:
Posts: 69
how did you keep tension on the wire? Also, the copper wire I'm using to connect spark gap to primary is rather thin, at around #18 or 20, is this a problem. The wire is insulated in some heavy rubber and I'm not sure what device it originally came from.
Back to top
Russell Haley
Sat Dec 05 2009, 05:26AM
Russell Haley Registered Member #2478 Joined: Mon Nov 23 2009, 03:24AM
Location: Texas A&M University
Posts: 47
I found that the friction between the spool and the dask and kleenex box was sufficient. I also used a folded paper wedge to guide the wire.
Back to top
Conundrum
Sat Dec 05 2009, 12:10PM
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4062
i'd use a surplus motor from a rotisserie (one of those things used to roast meat on the barbecue) as they can handle substantial load.

Also use a foot pedal to control speed (simple on/off should work) and it should work fine.

failing that, a spare electric golf cart will have a nice motor, gearbox and speed control.

another option is a spare motor from a 5 1/4" disk drive as this is speed and power limited.

-A
Back to top

Moderator(s): Chris Russell, Noelle, Alex, Tesladownunder, Dave Marshall, Dave Billington, Bjørn, Steve Conner, Wolfram, Kizmo, Mads Barnkob

Go to:

Powered by e107 Forum System
 
Legal Information
This site is powered by e107, which is released under the GNU GPL License. All work on this site, except where otherwise noted, is licensed under a Creative Commons Attribution-ShareAlike 2.5 License. By submitting any information to this site, you agree that anything submitted will be so licensed. Please read our Disclaimer and Policies page for information on your rights and responsibilities regarding this site.