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12v to 450v+ Boost Converter

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uzzors2k
Mon Feb 25 2008, 09:34AM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
The threshold voltage is where the switch begins to turn on, from the graph in the datasheet you should run it with 9V for a low voltage drop. The saturation voltage is the collector-emitter voltage at saturation. Check Fig 4 in the datsheet and it should make more sense.
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Commanderbob
Wed Feb 27 2008, 04:08AM
Commanderbob Registered Member #1341 Joined: Thu Feb 21 2008, 05:06AM
Location:
Posts: 17
How much current does the circuit draw? I could use a +5V to +12V converter to run it. Is 5A enough?
Thanks,
Justin
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uzzors2k
Wed Feb 27 2008, 11:31AM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
Just run it from 5V directly, it'll be more effective. Increasing the frequency will lower the peak current through the inductor and thus current draw. IIRC mine would only draw 3A at 12V.

Btw, fix your signature link. wink
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Commanderbob
Thu Feb 28 2008, 12:18AM
Commanderbob Registered Member #1341 Joined: Thu Feb 21 2008, 05:06AM
Location:
Posts: 17
But I though that the IGBT needed 9V to turn on. I would need to find an IGBT that has a saturation voltage of under 5v a turn on voltage of under 5v and a voltage rating of more than 800v correct?

I fixed the link cheesey

Thanks,
Justin
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uzzors2k
Thu Feb 28 2008, 01:34PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
Yes to the IGBT rating. Since it'll be hard to find, I suggest you just bite the bullet and use a 12V battery. A 5 to 12V converter will waste too much energy.
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Commanderbob
Fri Feb 29 2008, 12:17AM
Commanderbob Registered Member #1341 Joined: Thu Feb 21 2008, 05:06AM
Location:
Posts: 17
I think I can get it to work. As I don't have room for a 12v battery (I am using a mini-LST from Losi) The battery I am using now is 6 AA Ni-MH cells for a total of 7.2V. I also have a whole rail of Link2 MOSFETs. They see like they will work at 7.2V. I will use 5V for the comparator though as I already calculated and ordered the resistors, that will also give me a more stable charge like in the schematic. Please tell me if you see anything wrong with this.
Thanks for all of your help,
Justin
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uzzors2k
Fri Feb 29 2008, 04:24PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
The mosfet won't be fully on, but close enough that losses won't be noticeably larger. Go ahead with it. smile
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Commanderbob
Sun Mar 02 2008, 03:56AM
Commanderbob Registered Member #1341 Joined: Thu Feb 21 2008, 05:06AM
Location:
Posts: 17
I made it today. I still have to test it but I am getting close to being done.

I think that there is a mistake in the schematic. Pin 8 of the 555 should be connected to +V correct?

Here are some pictures, I still need to cut the PCB to make it smaller.


1204430047 1341 FT6889 Pict0001

1204430047 1341 FT6889 Pict0003

1204430047 1341 FT6889 Pict0007


Thanks for the great circuit (hope it works cheesey )
Justin
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Ken M.
Sun Mar 02 2008, 04:15AM
Ken M. Registered Member #618 Joined: Sat Mar 31 2007, 04:15AM
Location: Us-Great Lakes
Posts: 628
Yes pin 8 is V+ and pin is usually connected V+ also.
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Commanderbob
Fri Mar 07 2008, 12:30AM
Commanderbob Registered Member #1341 Joined: Thu Feb 21 2008, 05:06AM
Location:
Posts: 17
Something went wrong. I turned on the boost converter (attached to a 800v 440uf bank and +12v from a computer power supply) The capacitors voltage quickly jumped to 12v but then stopped. Nothing happened the comparator LED stayed off and the reset pin was at 10V. Then as I was checking the voltages the MOSFET fried. It was really hot and it let some smoke out. Also the diode was warm. What would cause this if the voltage stayed at +12v. Also if I toggled the enable switch I could something get the capacitors up to 50v. Luckly I have 15 more MOSFETs. Any ideas?

Edit: the voltages on the discharge and threshold pins was 62.4mv and the output was 0.04mv.
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