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4hv.org :: Forums :: Chemistry
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Castner process for making Sodium metal

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Bored Chemist
Sat Feb 07 2009, 05:24PM
Bored Chemist Registered Member #193 Joined: Fri Feb 17 2006, 07:04AM
Location: sheffield
Posts: 1022
Sodium will burn in CO2 and CO2 reacts with NaOH. You really can't use it as an "inert" gas here.
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Backyard Skunkworks
Sat Feb 07 2009, 07:15PM
Backyard Skunkworks Registered Member #1262 Joined: Fri Jan 25 2008, 05:22AM
Location: Maryland, USA
Posts: 451
Bored Chemist wrote ...

Sodium will burn in CO2 and CO2 reacts with NaOH. You really can't use it as an "inert" gas here.

Yeah...

So how fast does glass dissolve in molten NaOH again?
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Chris
Sat Feb 07 2009, 09:04PM
Chris Registered Member #8 Joined: Thu Feb 02 2006, 04:34AM
Location: Harlowton, MT, United States
Posts: 214
So how fast does glass dissolve in molten NaOH again?
I can't say for sure about NaOH specifically, but it will dissolve in other molten salts (CaCl2, LiCl/KCl) about like salt in water, and saturated aqueous NaOH will dissolve glass at a significant rate even at room temperature and below. Regular glass is also quite conductive at elevated temperature especially when in contact with ionic melts.

Have you given any more thought to the "frozen" or "skull layer" metal trap we had discussed?
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Bored Chemist
Sun Feb 08 2009, 09:34AM
Bored Chemist Registered Member #193 Joined: Fri Feb 17 2006, 07:04AM
Location: sheffield
Posts: 1022
Backyard Skunkworks wrote ...

Bored Chemist wrote ...

Sodium will burn in CO2 and CO2 reacts with NaOH. You really can't use it as an "inert" gas here.

Yeah...

So how fast does glass dissolve in molten NaOH again?

It depends on the glass and the temperature, but I think the answer will be "far too fast". I wouldn't even consider using glass for this sort of thing.
What's wrong with stainless steel? An old saucepan is probaly cheaper than glass as well as more robust.
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Backyard Skunkworks
Sun Feb 08 2009, 10:52PM
Backyard Skunkworks Registered Member #1262 Joined: Fri Jan 25 2008, 05:22AM
Location: Maryland, USA
Posts: 451
I wasn't really talking about glass for the entire enclosure, I was thinking of using a glass divider to keep the molten sodium from shorting the electrodes together. Chris's point about the conductivity sort of eliminates the question anyway, what good is your non-conductive dividor when it starts conducting? cheesey

I guess I might be forced to use some type of cooling so I can have a non-conductive NaOH layer as a seperator, although this sure complicates things...

I guess the complexity of all this really drives home how reactive molten NaOH and Na really are. None the less, I want to keep trying to come up with a viable design for this thing.
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Chris
Mon Feb 09 2009, 06:42AM
Chris Registered Member #8 Joined: Thu Feb 02 2006, 04:34AM
Location: Harlowton, MT, United States
Posts: 214
Here's a bit of info that might be helpful to you. Link2 You can see here that a 51.5% molar mixture of NaOH in KOH melts at only 170°C. That might not help much in terms of corrosion of ceramics, but it will make frozen traps or feedthroughs much easier to deal with.
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