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Registered Member #1526
Joined: Mon Jun 09 2008, 12:56AM
Location: UK
Posts: 216
When I snapped my secondary I didn`t make any specific electrical connection, just laid the stripped wires together and varnished over the top. The performance seems unaffected even though the thing is an open circuit to DC.
Registered Member #95
Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
Estragon wrote ...
Aha, so just solder them against each other. Don't twist them or anything?
Nope. Just solder.
Relying on the secondary voltage to jump the gap might work for SGTCs or fixed frequency SSTCs, but not for self tuning SSTCs. The inductance of the secondary would change to much for tuning to be possible.
Registered Member #834
Joined: Tue Jun 12 2007, 10:57PM
Location: Brazil
Posts: 644
My all-purpose secondary coil has five solder joints, as it was made with wire taken from discarded relays. No problem at all. Scrap the enamel from a few mm, solder, continue the winding with the solder joint placing one wire over the other, to not leave a gap in the winding, and after completing the winding apply several layers of varnish over everything, with some excess over the joints.
Registered Member #1391
Joined: Fri Mar 14 2008, 04:49PM
Location:
Posts: 40
Eeew. Today I got a lot of new wire, but it appear to be a bit thiker. I guess this is 0.30mm and the original wire is 0.25mm. Not that big a difference, but how you think that would work for a normal SGTC, would it be messed up or can I continiue with the thiker wire? Maybe I should make another secondary with the new wire, but I don't know if it is enough for a complete coil.
Registered Member #540
Joined: Mon Feb 19 2007, 07:49PM
Location: MIT
Posts: 969
How is there more current than voltage near the bottom of the coil? I would say that the highest voltage and current would appear where there is more coupling right? I don't know though. Another chance to learn :P.
Registered Member #152
Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Myke wrote ...
How is there more current than voltage near the bottom of the coil? I would say that the highest voltage and current would appear where there is more coupling right? I don't know though. Another chance to learn :P.
It is commonly known occurence that the bottom of the secondary heats considerably more.
I may not be right here but maybe its probably because the secondary wire lenghts are often near quarter wave wavelength of the drive frequency, which would ideally mean that there is only current at the bottom and only voltage at the top?
Registered Member #30
Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Yes Dr. kV that explanation is correct. Unless you use a huge topload, in which case the current at the top of the secondary is almost as big as it is at the bottom. (And the resonant frequency is considerably less than the quarter-wave frequency.)
But remember that the quarter-wave resonance of a Tesla coil is different to the frequency at which the length of wire in it forms a quarter wavelength. When the wire is coiled up, the electric and magnetic coupling between turns shifts all of the resonant frequencies. The math needed to prove this is scary, though.
I actually have the top of my DRSSTC secondary wound with 0.315mm magnet wire, and the bottom 2 inches with 7/0.2 stranded wire, then I wrapped the whole lot in black electrical tape to hide the mess. It ended up that way because flashovers burnt the bottom 2" beyond repair, and I thought the thicker wire would stop them, because it would have fewer turns, so less induced voltage.
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