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Odin The All-Fragger: a large DRSSTC

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Steve Conner
Sun Jul 21 2013, 06:18PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Induction tea brewing at 600V bus voltage, 2% duty cycle, 1kW average power (limited by power supply)
1374430702 30 FT4896 Odin Bridge 600v1

1374430702 30 FT4896 Odin Bridge 600v2

1374430702 30 FT4896 Tea Boiling1
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Avalanche
Mon Jul 22 2013, 08:37AM
Avalanche Registered Member #103 Joined: Thu Feb 09 2006, 08:16PM
Location: Derby, UK
Posts: 845
Nice kettle smile

I should have noticed the scope shot wasn't the gate drive, due to the lack of any artifacts whatsoever around the threshold. Are you going to use the 'OLTC II' power supply with that thyristor to control the bus voltage?

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Steve Conner
Mon Jul 22 2013, 09:05AM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Yes, I plan to use the same voltage doubler circuit with two SCRs and an inductor for passive PFC. (In fact the actual SCR module and inductor salvaged from the OLTC2. smile )

I have a more advanced controller for it though, that I used in my last two DRSSTCs. The firing angle is set by a 0-10V analog input so I can remote control it, and it has a soft start to avoid popping breakers if I forget to turn the control down to zero before powering up.
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brtaman
Mon Jul 22 2013, 09:18AM
brtaman Registered Member #2161 Joined: Fri Jun 05 2009, 03:36PM
Location:
Posts: 247
Great to see Odin back on the workbench Steve. :) Cannot wait to see him generating some ozone.
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Steve Conner
Sat Mar 22 2014, 06:03PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Update March 2014:
An enormous bank of GTO snubber capacitors was procured. 0.75uF total capacitance at eleventy billion volts.
The bridge has been tested to 750A peak with a dummy primary coil.
The bridge and driver have been bolted together and mounting rails added.
A 12" x 39" coilform made of grey PVC air duct has been procured, as well as 6kg of magnet wire and some low viscosity epoxy resin for coating.
1395511425 30 FT4896 Win 20140316 125439

1395511425 30 FT4896 Win 20140321 195719

1395511425 30 FT4896 935523 10152031541521584 1934577150 N

1395511425 30 FT4896 1393820 10151999009056584 773641908 N

1395511425 30 FT4896 1459979 10152186540611584 1329840340 N
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Thomas W
Sat Mar 22 2014, 06:58PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
Where did you get those capacitors... wish these kind of things were more avaliable for our use.. amazing work, keep it up!
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Mads Barnkob
Sun Mar 23 2014, 08:58AM
Mads Barnkob Registered Member #1403 Joined: Tue Mar 18 2008, 06:05PM
Location: Denmark, Odense C
Posts: 1968
I like every bit of this update, good looking bridge and massive MMC!

Thomas W, ebay is always the answer, when I bought mine, it was however a Make offer auction and I got them somewhat cheaper: Link2

I can see that Conner used a 6uF model of the same capacitor.
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Thomas W
Sun Mar 23 2014, 09:20AM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
Mads Barnkob wrote ...

I like every bit of this update, good looking bridge and massive MMC!

Thomas W, ebay is always the answer, when I bought mine, it was however a Make offer auction and I got them somewhat cheaper: Link2

I can see that Conner used a 3uF model of the same capacitor.

Neat, i wonder if there are any UK sellers... if i buy them, i have no intention of paying over £300 in customs likely
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Paul Benham
Sun Mar 23 2014, 12:17PM
Paul Benham Registered Member #570 Joined: Wed Mar 07 2007, 03:41PM
Location: Winchester Uk
Posts: 42
Hi Steve,

Nice to see the project is getting some further progress. My coiling has been on hold for the last few years due to moving house and being too busy at work.

It is looking great! Seriously impressive cap bank.

Cheers,

Paul
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Steve Conner
Wed Mar 26 2014, 10:01AM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
I bought the capacitors (6uF, not 3) from a fellow 4hver in Finland. No customs issues as we're both in the European Economic Whatsitsname. They're overkill for the size of the bridge, but I can always add a second bridge later. smile

Just had a bit of a disaster with waterjet cutting of Tufnol primary supports that will set the project back a little while I source some more material and find an alternative way of making them. Not sure if Tufnol is ill-suited to waterjet cutting, or if the company I used just suck at it.

Secondary coil winding is scheduled for tomorrow evening. smile

Also this
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