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Induction heater, vacuum tube oscillator.

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Tonskulus
Thu Jan 10 2008, 09:43PM Print
Tonskulus Registered Member #1223 Joined: Thu Jan 10 2008, 04:32PM
Location:
Posts: 133
This one is my latest project so far. It is basic tube oscillator using inductive grid coupling/feedback.
Commonly used in commerical tubetype RF induction heaters. Tank circuit is insulated from plate voltage by DC blocking capacitor. Output power is 1kW max. I have made lots of research for this project, its not so easy than it looks like. Anyway, it is now working just fine and is very reliable.
And now, some photos and videos:
front panel:
http://www.elisanet.fi/tonskulus/ih/tubeih4.jpg
psu:
http://www.elisanet.fi/tonskulus/ih/ih_psu2.jpg
oscillator:
http://www.elisanet.fi/tonskulus/ih/ih_osc.jpg
heated coin:
http://www.elisanet.fi/tonskulus/ih/ih_coin2.jpg
vids:
http://www.elisanet.fi/tonskulus/ih/getterflash.wmv
http://www.elisanet.fi/tonskulus/ih/tubeih_2.wmv
http://www.elisanet.fi/tonskulus/ih/vtih_3.wmv

Things getting really hot:
http://www.youtube.com/watch?v=aGZRaJhpXsQ

Oh, the resonant frequency, it is approx. 600kHz.

More to come soon!

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Dalus
Thu Jan 10 2008, 10:15PM
Dalus Registered Member #639 Joined: Wed Apr 11 2007, 09:09PM
Location: The Netherlands, Herkenbosch
Posts: 512
Now that's one hell of a first post, it looks great. I like the front panel, it has a nice vintage look.
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ShawnLG
Fri Jan 11 2008, 07:38AM
ShawnLG Registered Member #286 Joined: Mon Mar 06 2006, 04:52AM
Location:
Posts: 399
What kind of tubes are you running?
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Coronafix
Fri Jan 11 2008, 09:26AM
Coronafix Registered Member #160 Joined: Mon Feb 13 2006, 02:07AM
Location: Melbourne, Australia
Posts: 938
That is way nice!!
What are you using it for?
You obviously didn't spend all this time making it just because you can!
Did you?
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Steve Conner
Fri Jan 11 2008, 01:01PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
I like it smile How much current does it draw from the wall socket?
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Experimentonomen
Fri Jan 11 2008, 01:12PM
Experimentonomen Registered Member #941 Joined: Sun Aug 05 2007, 10:09AM
Location: in a swedish junk pile
Posts: 497
One MOT, do the math :P ;)
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Tonskulus
Fri Jan 11 2008, 03:32PM
Tonskulus Registered Member #1223 Joined: Thu Jan 10 2008, 04:32PM
Location:
Posts: 133
Ok, tubes are 4-250A tetrodes. I think input power is about 1500-2000Watts but i havent measured it.
Well mostly I just made this for fun and for experience but indeed, there are many useful applications for this like induction soldering, brazing of small parts and im going to make small curcible for melting some metals like aluminium for casting. I like to construct things out of metal so induction heater is very useful tool..:)
Now its time to build impedance matching network(aircore transformer, 12 turn primarycoil and 1 turn secondary out of copper sheet surrounding primarycoil) so that singleturn workcoils can be used. Watercooling is also required for workcoils as there might be over 500Amps of RF current.
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Tonskulus
Sat Jan 12 2008, 02:48PM
Tonskulus Registered Member #1223 Joined: Thu Jan 10 2008, 04:32PM
Location:
Posts: 133
I made some modifications. Bigger powersupply and bigger tank capacitor and some fin tuning for tankcircuit and now there is parallel feeded workcoil. There is new video in my first post to be seen :)
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Marko
Mon Jan 14 2008, 01:37PM
Marko Registered Member #89 Joined: Thu Feb 09 2006, 02:40PM
Location: Zadar, Croatia
Posts: 3145
I think you should make some sort of crucible and try melting some steel. (If you haven't yet).

I'd be expecting a lot more than 500amps for a single turn coil :O, you better use some really thick pipe and water cooling - I don't know if that is going to be more practical than a multi turn coil.

Keep the great work up suprised
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Tonskulus
Tue Jan 15 2008, 02:34PM
Tonskulus Registered Member #1223 Joined: Thu Jan 10 2008, 04:32PM
Location:
Posts: 133
For some complex shaped workpieces, its more easy using just singleturn coils. like, sawtooth hardening work or so. And yes, im going to build watercooling system. Even without matching transformer, workcoil glows orange and tank coil gets really hot in a minute.
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