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Registered Member #3964
Joined: Thu Jun 23 2011, 03:23AM
Location: Valenzuela City
Posts: 332
Hi Guangyan,
Just wanted to share, if it will be of any help to others, that your conclusion for spark length somewhat relates to my experiments as well...
1. i.e. 1 cm is roughly 1 Amp so 130cm is 130 Amp
2. Spark length below reaches about 50 inch (4x6" sec coil, with toroid 13.35") with about 125-130 Amps in the Primary. Sec Fres around 360khz (uncoupled) 325 (coupled k=0.4 to Primary) Primary resonates 400 khz (Upper) and drops around 369 khz at the peak of the ramp. (hmmm... Pri fres is low I think?)
3. Found out that the key for very low Pri current is to keep very high Coupling factor. From JAVATC, my QC is set (0.4), ARCING is really a problem here! I put a lot rubbers around the secondary coil haha! :D it looks nasty but it's okay as long as the insulation does its job.
4. Keep Zurge impedance high, mine hits 41.3 ohms.. i.e. 20uH and a 11.75nf pri cap (uncoupled freq is 310khz)
5. Increase Bus Voltage, Instead of Ramp length.. (my current Ramp set up is @ 8ms/with 4ms down)
I think I can even increase the spark length by just increasing the bus voltage. Now, the V peak is at 328volts. My max Voltage is 450v (18mf/450v DC cap) I am using a boost converter to charge this cap to 430v. With the loading, Peak V can be adjusted and reach up to 420 volts. (90v higher than the previous). Problem here is that I am only using a single full-bridge of FGA60N65SMD (Rjc of 0.25 / 650vdc) I think its max duty for QCW operation can be at 220 Amps (IRGP50B60PD1 Rjc of 0.32/600v is at 200 Amps) but I don't want to test this limit :) instead, I'll be using parallel bridge. And probably add another 10mf/450v DC caps so to help with regulation. Will post the result after I change the bridge.
Question: after doing parallel bridge, do I still need to undergo phase lead tuning? arggg! consumes my time a lot! :(
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