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Forums
4hv.org :: Forums :: High Voltage
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Modern AC Flyback Transformers

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hen918
Tue Nov 11 2014, 07:53PM
hen918 Registered Member #11591 Joined: Wed Mar 20 2013, 08:20PM
Location: UK
Posts: 556
It's a bit scary that the HT lead does not insulate the high voltage! You would have thought they would have used tick enough insulation.
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Ash Small
Tue Nov 11 2014, 08:47PM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
hen918 wrote ...

It's a bit scary that the HT lead does not insulate the high voltage! You would have thought they would have used tick enough insulation.
This can happen with any flyback when it's abused. One of the reasons why 'chicken sticks' are MANDATORY. Even in a CRT the HT lead has a plastic 'spacer' thingie to keep the lead away from grounded parts.

It shouldn't be too difficult to add extra insulation, but I'd still keep my distance.

I'm more concerned about internal breakdown, what with a 'theoretical' DC breakdown voltage of 83kV.

At least none of these have failed yet, but I'll probably destroy mine eventually, and cut it open to see exactly what's inside.

If you have concerns, run it under oil, with heavier insulated leads from the oil container to the arc, or other load.

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Rod-on
Tue Nov 11 2014, 10:57PM
Rod-on Registered Member #6541 Joined: Sun Sept 09 2012, 05:01AM
Location: Melbourne Australia
Posts: 16
I don't have a link or data sheet for the smpsu, I found a box of them dumped on the side of the road with a heap of wire and downlights. The unit is an "Electronic transformer for Halogen lamps dimable (trailing edge) and the stats on the unit are Pri 220 - 240v 50hz 0.25a pf>0.99 Sec12vac 20-60va max . Ta:0-40 deg c Tc 80 deg c.

PB120019

and the guts of it:

PB120023

I was surprised at the arcing over in the flyback, not only from the bolt to the cable in the video but also from the secondary to the frame (not captured on film) when I streched the arc to its maxium.
I put 10 winds on the primary, should I alter that?

I like the arc this makes better than the zvs (for my plasma tube project) ... we'll see
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Ash Small
Tue Nov 11 2014, 11:22PM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
These halogen PSU's normally run at ~20kHz. Maybe it could be measured if it's not in the specs.

Is this it? Link2
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Fiddy
Tue Nov 11 2014, 11:32PM
Fiddy Registered Member #8817 Joined: Mon Dec 17 2012, 05:16AM
Location: Australia
Posts: 110
hen918 wrote ...

It's a bit scary that the HT lead does not insulate the high voltage! You would have thought they would have used tick enough insulation.

The leads are quite thick as they are, look at the volts coming out of the transformer, its really hard to insulate against that voltage when its really close or touching the core.
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Rod-on
Tue Nov 11 2014, 11:38PM
Rod-on Registered Member #6541 Joined: Sun Sept 09 2012, 05:01AM
Location: Melbourne Australia
Posts: 16
Yes Ash that's it
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Fiddy
Fri Nov 14 2014, 03:20AM
Fiddy Registered Member #8817 Joined: Mon Dec 17 2012, 05:16AM
Location: Australia
Posts: 110
Hey guys i have one flyback left, it has a tiny bit of damage, one of the core supports has broken off, this certainly doesn't have any detrimental effects on the performance of the flyback, it actually allows the flyback core to swing 90 degree's to one side to be more compact.

See photos:

Damaged8
Damaged9


Anyway ill left it go for $45USD + postage, first in best dressed.

PM me if interested.
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...
Fri Nov 14 2014, 06:34AM
... Registered Member #56 Joined: Thu Feb 09 2006, 05:02AM
Location: Southern Califorina, USA
Posts: 2445
One of mine had some superficial damage on the bobbin as well, for some reason I have found shipping to/from australia to be by far the worst in terms of the packages being damaged. I ran a group buy ages ago and a sizable fraction of the packages arrived empty--the package had been torn open and all that arrived was the label!
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Fiddy
Fri Nov 14 2014, 06:56AM
Fiddy Registered Member #8817 Joined: Mon Dec 17 2012, 05:16AM
Location: Australia
Posts: 110
Dam, i packed the cores with styrofoam on both sides then double wrapped the transformer in bubble wrap, then put them in a bubble wrap postage bag.

I do have spare bobbins, i dont know why they put a segmented piece on one end of the bobbin.
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MrCRC
Sat Apr 04 2015, 05:19AM
MrCRC Registered Member #54724 Joined: Mon Mar 30 2015, 01:12AM
Location: Livermore, CA
Posts: 7
I would buy 1-2 of these flybacks. Are any still available, or is another manufacturing run planned?

Thanks!
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