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4hv.org :: Forums :: Tesla Coils
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"Teslink" multiplexed fibre optic link

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Thomas W
Sat May 10 2014, 12:07PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
Steve Conner wrote ...

The SFP transceivers need a LVDS input. Not much use without something like a FPGA or the Dallas chips I mentioned.

You can get the SFP "cages" from Digikey. Link2

Oh cool, i couldn't see that, thanks for the link..

I doubt i will get into that quite yet... but its cirtaintly interesting.
Always wanted to get into this kind of stuff, the big issue is you cant just prototype it onto a breadboard or anything, Aha.

Do you have any good reccomendations for learning about this kind of high speed digital?
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Steve Conner
Sat May 10 2014, 12:21PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
This book is pure gold. Link2
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Thomas W
Sat May 10 2014, 12:50PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
Steve Conner wrote ...

This book is pure gold. Link2

Thanks, I shall go buy that book when I can (got to find £40-80 first it seems)

How hard is it generally to work with such things as these? calculating lengths of wires and complex mathmatics or is it just a matter of knowing the tips and tricks?
This stuff does really interest me in general.

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Hydron
Sat May 10 2014, 02:08PM
Hydron Registered Member #30656 Joined: Tue Jul 30 2013, 02:40AM
Location: UK
Posts: 208
If you're looking at using SFP modules then be careful of minimum clock rates when using a SERDES - some SFP+ modules I have specify a minimum of a ~10GBps, though they seem to run okay at 1.25GBps (Gigabit Ethernet). Fast LVDS I/Os from a FPGA really make sense here - if you're going to the effort of a 4 layer board anyway then you may as well do it properly and put one on, lets you ditch the 74/4000 series logic in the driver too.

That said, you may _just_ be able to get away with a 2 layer board using those SERDES chips Steve mentioned - they would need to be placed very close to the SFP connector, with a good ground plane and big fat traces to get as close to 50 ohms (100 differential) as you can on a 1.6mm PCB. Absolutely no guarantees though, and routing could be rather difficult.

As for the cages, you also need a surface mount board edge connector that goes inside them too - a digikey search for SFP should find them (super cheap too!). These are designed to be reflowed before the cages are put on and wave soldered, and are easily DIYable.
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Thomas W
Sat May 10 2014, 02:46PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
Hydron wrote ...

If you're looking at using SFP modules then be careful of minimum clock rates when using a SERDES - some SFP+ modules I have specify a minimum of a ~10GBps, though they seem to run okay at 1.25GBps (Gigabit Ethernet). Fast LVDS I/Os from a FPGA really make sense here - if you're going to the effort of a 4 layer board anyway then you may as well do it properly and put one on, lets you ditch the 74/4000 series logic in the driver too.

That said, you may _just_ be able to get away with a 2 layer board using those SERDES chips Steve mentioned - they would need to be placed very close to the SFP connector, with a good ground plane and big fat traces to get as close to 50 ohms (100 differential) as you can on a 1.6mm PCB. Absolutely no guarantees though, and routing could be rather difficult.

As for the cages, you also need a surface mount board edge connector that goes inside them too - a digikey search for SFP should find them (super cheap too!). These are designed to be reflowed before the cages are put on and wave soldered, and are easily DIYable.


Yeh, i noticed that.

I have no real experiance with HF stuff however i get some of the general ideas from reading a book called Electromagnetics Explained, which did mention a lot of this stuff.

Link2

This is the one ive been looking at, and i believe Steve may have too.

From the Datasheet here: Link2

I believe it says you need a minimum of 1.0625Gb/s datarate...
I am curious about how you go about designing this kind of thing really.
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Steve Conner
Sat May 10 2014, 06:11PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
I wouldn't even bother trying less than a 4 layer board for a project like this. I would probably build a module with the SFP cage and two serdes chips, make a batch of the things and sell the extra to recoup my costs.

SFPs come in 1Gb and 10Gb flavours. The 1Gb ones are available cheaply used on Ebay as people upgrade to 10G Ethernet.

The Dallas serdes chips should be capable of cranking out data fast enough to keep a 1Gb transceiver happy. I know someone who tried this and by all accounts it worked fine.

The biggest math in high-speed digital design is working out characteristic impedances of PCB traces.
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Thomas W
Sat May 10 2014, 08:48PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
Steve Conner wrote ...

I wouldn't even bother trying less than a 4 layer board for a project like this. I would probably build a module with the SFP cage and two serdes chips, make a batch of the things and sell the extra to recoup my costs.

SFPs come in 1Gb and 10Gb flavours. The 1Gb ones are available cheaply used on Ebay as people upgrade to 10G Ethernet.

The Dallas serdes chips should be capable of cranking out data fast enough to keep a 1Gb transceiver happy. I know someone who tried this and by all accounts it worked fine.

The biggest math in high-speed digital design is working out characteristic impedances of PCB traces.

Sounds like a plan! how much would you likely sell these boards for? i could be interested. Or at least in the schematics / artwork.
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Hydron
Sat May 10 2014, 10:37PM
Hydron Registered Member #30656 Joined: Tue Jul 30 2013, 02:40AM
Location: UK
Posts: 208
Steve Conner wrote ...

I wouldn't even bother trying less than a 4 layer board for a project like this. I would probably build a module with the SFP cage and two serdes chips, make a batch of the things and sell the extra to recoup my costs.

SFPs come in 1Gb and 10Gb flavours. The 1Gb ones are available cheaply used on Ebay as people upgrade to 10G Ethernet.

The Dallas serdes chips should be capable of cranking out data fast enough to keep a 1Gb transceiver happy. I know someone who tried this and by all accounts it worked fine.

The biggest math in high-speed digital design is working out characteristic impedances of PCB traces.
Yeah, I'd personally stay clear of 2 layer for anything like this, just saying it may just be possible for masochists.

The SPF modules I have are of the 10GBit SFP+ variety, but you're right about surplus 1GBit ones - a friend of mine working in a datacentre has stacks of them from upgrades. Was mainly noting that the speed was something to keep in mind - one of those SERDES chips running full tilt will be easily fast enough, but don't try run it at minimum speed.

For PCB impedance calculations and more I'd suggest trying this: Link2 , it's rather handy!
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Thomas W
Sat May 10 2014, 11:40PM
Thomas W Registered Member #3324 Joined: Sun Oct 17 2010, 06:57PM
Location:
Posts: 1276
Hydron wrote ...

Steve Conner wrote ...

I wouldn't even bother trying less than a 4 layer board for a project like this. I would probably build a module with the SFP cage and two serdes chips, make a batch of the things and sell the extra to recoup my costs.

SFPs come in 1Gb and 10Gb flavours. The 1Gb ones are available cheaply used on Ebay as people upgrade to 10G Ethernet.

The Dallas serdes chips should be capable of cranking out data fast enough to keep a 1Gb transceiver happy. I know someone who tried this and by all accounts it worked fine.

The biggest math in high-speed digital design is working out characteristic impedances of PCB traces.
Yeah, I'd personally stay clear of 2 layer for anything like this, just saying it may just be possible for masochists.

The SPF modules I have are of the 10GBit SFP+ variety, but you're right about surplus 1GBit ones - a friend of mine working in a datacentre has stacks of them from upgrades. Was mainly noting that the speed was something to keep in mind - one of those SERDES chips running full tilt will be easily fast enough, but don't try run it at minimum speed.

For PCB impedance calculations and more I'd suggest trying this: Link2 , it's rather handy!

Looking at those chips and all, do you think there would be some cheaper SERDES chips? those ones are around £10 each, and you need 2 per board and likely 2 boards meaning 4 chips / £40, kind of expensive. Just wondering if there are any cheaper.... or could you get a cheapish FPGA to run somthing similar to both chips, at the risk of added complexity. it could have an advantage in that you would be able to add more features.
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Steve Conner
Sun May 11 2014, 08:25AM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
I don't know of any FPGA cheaper than about £10. Certainly none with the required hardware to pump out 1Gb/s serial data streams. You need something like a Spartan-6 before you get that.

One possible cost saving of a FPGA would be to use the same FPGA as both the fibre optic receiver and Tesla coil driver.

One way to look at this is that two second-hand gigabit SFPs for say £10 each, plus four serdes chips at £10 each, plus a duplex patch cord (another £10) give you 24 channels of digital IO in both directions for a total cost of £70. About £3 per channel. So if you actually need all those channels, this is a cost-effective way to get them. The traditional fibre link used with Tesla coils costs about £40 and delivers one channel.

The sampling rate on the digital IO is fast enough (25MHz IIRC) that you could use each digital IO line for almost anything. Interrupter pulses, MIDI, RS232, SPI, I2C, PWM or whatever.

If that is too expensive for you then try the Teslink project described here. Fewer channels but cheaper, assuming you already have a PIC programmer or are prepared to make your own JDM-style one. No fancy 4 layer board is needed, all the components are available in DIP packages, so you could probably build it on stripboard.
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