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Forums
4hv.org :: Forums :: Tesla Coils
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Needing some winding help...

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Mads Barnkob
Wed May 22 2013, 05:38PM
Mads Barnkob Registered Member #1403 Joined: Tue Mar 18 2008, 06:05PM
Location: Denmark, Odense C
Posts: 1968
I once made a small secondary with 38AWG, wire broke for me twice and had to start all over.

The only take on this is going slow, by hand, one hand turning the pipe and one holding the wire, else you have no feeling with the tension and if you are close to breaking it.

I never had a coil unwind on me, i usually secure it with isolation tape along as I wind and take pauses, I spent 5 days winding on that little coil :D

You can see it as rev2 here: Link2

PS. I swore to never again use that thin wire!
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Dr. Slack
Wed May 22 2013, 08:21PM
Dr. Slack Registered Member #72 Joined: Thu Feb 09 2006, 08:29AM
Location: UK St. Albans
Posts: 1659
it was flawless, but as it sat it just loosen on its own i guess

Consider temperature changes. Low expansion copper on a high expansion plastic former will loosen if you allow the temperature to go down a few degrees. A common cause of that would be to wind in your house, but then take it into the garage or garden to varnish it. So, wind at the same or lower temperature that you intend to varnish at.
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Physics Junkie
Wed May 22 2013, 08:31PM
Physics Junkie Registered Member #7267 Joined: Tue Oct 16 2012, 12:16AM
Location: Detroit, Michigan
Posts: 407
I agree with Dr. Slack. The temperature changes will have way more of an effect than you might think. I ruined two good windings when I applied varnish in a colder temperature than the coil was wound
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Killa-X
Wed May 22 2013, 10:59PM
Killa-X Registered Member #1643 Joined: Mon Aug 18 2008, 06:10PM
Location:
Posts: 1039
I wind and poly in my room, no windows, very solid temp lol
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