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4hv.org :: Forums :: High Voltage
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ARC WELDER MACHINE - CONCEPTUAL

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Steve Conner
Mon Feb 04 2013, 11:16AM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
It is a diagonal half-bridge forward converter.

The transformer only supplies power to the load on one polarity. When the IGBTs turn off, the output diode also stops conducting, and the transformer's magnetising current returns to the DC bus through D1 and D2. Essentially the transformer generates the other half cycle of the AC waveform itself. The maximum duty cycle is 50%.

Quite a popular topology for medium powered SMPS. Not nearly as good as a full bridge converter, but cheaper to build.
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Wolfram
Mon Feb 04 2013, 11:16AM
Wolfram Registered Member #33 Joined: Sat Feb 04 2006, 01:31PM
Location: Norway
Posts: 971
Billybobjoe wrote ...

Newton Brawn wrote ...

Here a better diagram:
1359687745 3343 FT149248 Inverter Rev2 Jpg


Maybe I'm missing something obvious here, but how does T1 ever seen AC? This doesn't look like a typical half bridge driver

It isn't a halfbridge, it's a two-switch forward converter.
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Billybobjoe
Mon Feb 04 2013, 10:43PM
Billybobjoe Registered Member #396 Joined: Wed Apr 19 2006, 12:55AM
Location: Pittsburgh, PA
Posts: 176
That makes sense -now I also have some good search keywords. Thanks Steve and Wolfram!
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Newton Brawn
Tue Feb 05 2013, 12:27AM
Newton Brawn Registered Member #3343 Joined: Thu Oct 21 2010, 04:06PM
Location: Toronto
Posts: 311
HI Ash !

Thanks for the Datasheet,
Please note that the circuit is called diagonal half-bridge forward converter. it is a cheap funny...
I will return later
Regards
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Newton Brawn
Tue Feb 05 2013, 12:31AM
Newton Brawn Registered Member #3343 Joined: Thu Oct 21 2010, 04:06PM
Location: Toronto
Posts: 311
Hi Steve ,

Thanks for providing a name the circuit.
Any additional information will bevery welcome.
Regards
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Tony Matt
Thu Apr 25 2013, 01:56AM
Tony Matt Registered Member #3700 Joined: Sat Feb 19 2011, 12:59PM
Location:
Posts: 107
Any other comment ??
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Patrick
Thu Apr 25 2013, 08:52AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Steve Conner wrote ...

One example IGBT would be the HGTG30N60A4D from Fairchild. It was marketed as an upgrade for designs that used IRFP460 MOSFETs.
these are great IGBTs, i have many, they are good for all kinds of power switching circuits!

really, AC and DC varies on the rod type, ill post my pic of my class notes, but 7024, 6013, 7018 and 6010 (in america, west coast) are all used for different purposes (posistion, strength, freeze, depth), and require the right polarity and all...

ive never seen aluminum SMAW'ed, just TIG'ed and MIG'ed, as aluminum is a "hot-short" metal.
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