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4hv.org :: Forums :: General Science and Electronics
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Fuel Cells For UAV Drones

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Carbon_Rod
Sun Oct 28 2012, 10:21PM
Carbon_Rod Registered Member #65 Joined: Thu Feb 09 2006, 06:43AM
Location:
Posts: 1155
@Pinky's Brain
A 2 cycle engine generally has higher power-to-weight ratio, and petrochemical fuels have several times the energy density of electric systems.

Note too, that the longer a gas engine runs its fuel tank's mass is diminishing, and the fuel oxidizer is not carried by the airframe.


@Ash Small
Your placement method would also allow increased lift capacity as the craft would not require the full range capacity needed to complete a round trip.


@Patrick
The current solid oxide fuel cells are around 48% efficient, and may require additional mass for fuel management systems.

You can compare your brush-less motors against other brands. Note they rate very differently at various rpm, temperatures, and altitudes:
Link2

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Pinky's Brain
Mon Oct 29 2012, 12:24AM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
DEFC is easier, you can just go to the liquor store to fill up ... and then fill up the quadcopter with what's left.
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Ash Small
Mon Oct 29 2012, 12:38AM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
Pinky's Brain wrote ...

DEFC is easier, you can just go to the liquor store to fill up ... and then fill up the quadcopter with what's left.

There won't be anything left after Patrick's been to the liquor store..... smile
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Patrick
Mon Oct 29 2012, 01:47AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Ash Small wrote ...

Pinky's Brain wrote ...

DEFC is easier, you can just go to the liquor store to fill up ... and then fill up the quadcopter with what's left.

There won't be anything left after Patrick's been to the liquor store..... smile
mostly on account of the poor dynamic response and cost of a DEFC / DMFC...
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Pinky's Brain
Mon Oct 29 2012, 02:35AM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
Also the only one I have seen, which you can actually get without working for the government or the defence industry or at an university which makes their own, weighs 2kg.
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Patrick
Mon Oct 29 2012, 02:58AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Pinky's Brain wrote ...

Also the only one I have seen, which you can actually get without working for the government or the defence industry or at an university which makes their own, weighs 2kg.
yeah thats for a PEM, im seeing greater mass for the DMFC's
This is looking more and more like a technological dead-end for a college project without 50-100k$ support...






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Carbon_Rod
Mon Oct 29 2012, 07:21AM
Carbon_Rod Registered Member #65 Joined: Thu Feb 09 2006, 06:43AM
Location:
Posts: 1155
One could always add 2 additional booms with a gas engine belt drive ($50), fix the throttle for 1:1 lift, and adjust the rotor pitches with one micro servo.... Notably, the electric props could idle until position or orientation adjustment was needed.

Tail rotor setup off a small craft:
Link2
Link2
Link2
Link2
Link2

You may have to leave town to test it given it is illegal to fly a liquid-fuel RC craft in some municipalities. This is often why people tend to prefer electric setups.

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Pinky's Brain
Mon Oct 29 2012, 02:12PM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
Patrick wrote ...

This is looking more and more like a technological dead-end for a college project without 50-100k$ support...
You could make one for credit :)

Really the technology for alkaline fuel cells is not that advanced, some of the membranes (PVDF/PSSA) can be made relatively cheaply ... silver works as a cheap cathode catalyst and can be deposited with photographic chemicals, a form of nickel-chromium-oxide works as an anode catalyst and can be made with the help of any chemistry major and some cheap chemicals (you don't need much).

The only really expensive part is the electrode material, they all use reasonably exotic carbon fiber materials from E-TEK and Toray ... I doubt common coarse weave carbon fiber has the conductivity (out of plane) to be suitable. Fine mesh stainless steel cloth might work.

They generally use metal plates with serpentine channels as separators ... but AFAICS something like laser cut polyethylene foam for the channels glued on opposite sides of some mylar would work just as well and much better for you since it wouldn't weigh a ton.

Should only be 3-6 months of work with no more than a reasonable expectation of success :p

PS. better link for that PVDF/PSSA membrane (page 73). A few more steps than I anticipated from the way they said it in the original link, on the other hand it can work with an existing PVDF sheet so you avoid the sheet casting ...
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Patrick
Mon Oct 29 2012, 05:37PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
yes Pinky, but i was trying to get away from a reformer and or hydrogen gas. I am looking at getting the materials and assembling my own stack.

I need 11.5 to 12V at least, (3S, LiPo) which at .6 to .85 LCV, means 12/.7 = 17 seriesed cells... quite abit. At 300 continuous watts, with 500 peak watts, that means about 10" x 10" for each cell area.

the commercial DMFC cells are putting out 25-90 watts at 7.9kg (At 12/24 volts, probably a SMPS boost output), though alot of the weight would be in a nice pretty case and excess sturdiness for safety of a commercial product in the hands of an idiot, to assure the abscence of lawsuits.


One of the problems the math is pointing too is this, if i scale up lift capacity, im also increasing electrical demand at close to the same rate, so if this idea cant be made to work at the small scale ( less than 4kg) than it cant be made to work by increasing scale.






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Pinky's Brain
Mon Oct 29 2012, 08:15PM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
I think most of the weight is in the spacers with methanol/air channels, anodized aluminium is not nearly light enough for something which is probably going to take up 10s of % of the total volume (which is why I suggested closed cell polyethylene foam, chemically compatible and light).

With the standard materials you won't be able to assemble your own stack without spending a lot of money, I don't see it happening under 3K. Even the square meter prices I've seen in literature for the electrodes and membranes are in that range ... even Chinese knockoffs of membranes are >300$ per m2.
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