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Forums
4hv.org :: Forums :: Tesla Coils
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Comment on my H - bridge design please

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Dr. ISOTOP
Thu Aug 23 2012, 07:52PM
Dr. ISOTOP Registered Member #2919 Joined: Fri Jun 11 2010, 06:30PM
Location: Cambridge, MA
Posts: 652
loveHV wrote ...

i'd really wish i had mini brick IGBT's. Those things are much more robust.

bah, minibricks are overrated...have you looked into the new field stop IGBT's from Fairchild? I've been running the FGH60N60SMD at 300A in a half-bridge, and Steve Ward uses them in his QCW Tesla gun, and apparently they're pretty hardy. If you're worried about thermal issues you can always float your heatsinks, or use exotic thermal insulators (I've seen alumina thermal pad somewhere).
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loveHV
Mon Aug 27 2012, 07:53PM
loveHV Registered Member #1854 Joined: Wed Dec 10 2008, 06:09PM
Location: West-Flanders Belgium
Posts: 88
Well the type of IGBT you're talking about can handle 180A pulsed.
So i guess as mine can handle 220A pulsed it shouldn't be a problem to run them to the max. (before the overvoltage kills my MMC).

It all comes down how close i am to Zero Current Switching. And how fast i can dissipate the heat.
Those mini bricks conduct heat better from the silicon to the case and from the case to the heatsink (larger surface).

So if i am able to perfect the cooling system for my H-bridge i should get similar results,
if those mini bricks are so over rated as you say they are :p .

Lets hope for the best :)
I'll post pics on the add your tesla coil topic if i get the coil up and running.
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Goodchild
Mon Aug 27 2012, 08:16PM
Goodchild Registered Member #2292 Joined: Fri Aug 14 2009, 05:33PM
Location: The Wild West AKA Arizona
Posts: 795
loveHV wrote ...


And how fast i can dissipate the heat.
Those mini bricks conduct heat better from the silicon to the case and from the case to the heatsink (larger surface).


This is not unnecessary true, because SOT-227 have electrical isolation of the backplate this adds another layer of thermal resistance for die to case. In most cases this makes the thermal impedance of the SOT-227 higher than what you mite find with a TO-247 variant that has a direct die to case connection.

Be sure check the thermal constant in the datasheet for both the SOT-227 and TO-247 for the die you are using.
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loveHV
Tue Aug 28 2012, 10:19PM
loveHV Registered Member #1854 Joined: Wed Dec 10 2008, 06:09PM
Location: West-Flanders Belgium
Posts: 88
I looked it up for 2 IGBT's.

The "legendary" HGT1N40N60A4D minibrick has a thermal constant of 0.42°C/W from junction to case.

While the IRG4PC50UD TO-247 has a thermal constant of 0.65°C/W from junction to case.

lets say they both dissipate 30W (power of a small soldering iron). The junction of the minibrick will be 12,6°C warmer then the case
whilst the junction of the TO-247 will be 19,5°C warmer. Its a small difference.
But still, the mini brick has the edge.

Also the minibrick doesn't need to be insulated from the heatsink, the TO-247 does if the entire H-bridge IGBT's are mounted on one heatsink.

This gives more advantage towards a mini-brick.

I just took 2 random IGBT's this means that the constant might change depending on the type.
I know that the IRG4PC50UD has one of the best TO-247 thermal impedance. Other TO-247 will likely have a bigger thermal impedance.
like the FGA40N60UFD for example.

But thanks for enlighting me that the thermal difference between the two case styles isn't all that different. :)
But the brick still has the edge :p (if i look at my examples)

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Dr. Dark Current
Tue Aug 28 2012, 10:31PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
The HGTG40N60A4 (TO247 version) has 0.2 K/W from junction to case, compare to HGT1N40N60A4D minibrick...
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loveHV
Wed Aug 29 2012, 09:13PM
loveHV Registered Member #1854 Joined: Wed Dec 10 2008, 06:09PM
Location: West-Flanders Belgium
Posts: 88
Dr. Dark Current wrote ...

The HGTG40N60A4 (TO247 version) has 0.2 K/W from junction to case, compare to HGT1N40N60A4D minibrick...

Then i withdraw my previous statement :p

For the record: (don't know if im saying this right :p )

I tried to find the TO247 version of the minibrick but i always landed on a datasheet of the minibrick version.
So i got another datasheet, the "best bang for buck" IGBT for DRSSTC's according to HVwiki.



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