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4hv.org :: Forums :: Tesla Coils
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First time Tesla builder, Terry Filter caps popping?

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Herr Zapp
Wed Jul 25 2012, 06:06PM
Herr Zapp Registered Member #480 Joined: Thu Jul 06 2006, 07:08PM
Location: North America
Posts: 644
IR -

Looking at your most recent JAVATC files, neither of them show any data for your topload. The capacitance of your topload will have a huge effect on the resonant frequency of your secondary circuit.

In your JAVATC run #1, notice that your secondary resonant frequency (332 KHz) is still much higher than your primary resonant frequency (190 KHz).

When you include your topload data, the topload capacitance will form an L-C circuit with the secondary inductance, and substantially LOWER the resonant frequency of the secondary circuit, bringing closer to the 190 KHz of your primary circuit.

So, enter the dimensions of your topload (toroid), run JAVATC again, and watch what happens to to the secondary resonant frequency.

MAKE SURE YOU HAVE CORRECTLY ENTERED THE TOROID DIMENSIONS, AND THE LENGTH OF ALL THE INTERCONNECTING WIRING IN THE PRIMARY CIRCUIT!

Now see how close the secondary frequency comes to the resonant frequency of your primary.

You'll probably need to adjust your primary length (or turns count) again to make the primary resonant frequency match your new (lower) secondary resonant frequency.

Herr Zapp
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IRISHLUCK
Wed Jul 25 2012, 09:19PM
IRISHLUCK Registered Member #5555 Joined: Mon Jul 02 2012, 02:18PM
Location:
Posts: 61
Herr Zapp wrote ...

IR -

Looking at your most recent JAVATC files, neither of them show any data for your topload. The capacitance of your topload will have a huge effect on the resonant frequency of your secondary circuit.

In your JAVATC run #1, notice that your secondary resonant frequency (332 KHz) is still much higher than your primary resonant frequency (190 KHz).

When you include your topload data, the topload capacitance will form an L-C circuit with the secondary inductance, and substantially LOWER the resonant frequency of the secondary circuit, bringing closer to the 190 KHz of your primary circuit.

So, enter the dimensions of your topload (toroid), run JAVATC again, and watch what happens to to the secondary resonant frequency.

MAKE SURE YOU HAVE CORRECTLY ENTERED THE TOROID DIMENSIONS, AND THE LENGTH OF ALL THE INTERCONNECTING WIRING IN THE PRIMARY CIRCUIT!

Now see how close the secondary frequency comes to the resonant frequency of your primary.

You'll probably need to adjust your primary length (or turns count) again to make the primary resonant frequency match your new (lower) secondary resonant frequency.

Herr Zapp

Ah, I had the values of the toroid put in I just forgot to push add.

Correct again!

I did run it again and the frequency did go down on the secondary to 213.92. The primary at 190.19

If I adjust the primary and shorten it to 12.5 The secondary is 213.92 and the secondary at 213.01

I got some time tonight to measure the wire length of the primary circuit. So Ill get that added then. In the mean time here is the new JAVATC I ran.

******************************************** ************************************************** *********

J A V A T C version 12.5 - CONSOLIDATED OUTPUT
Wednesday, July 25, 2012 4:09:34 PM

Units = Inches
Ambient Temp = 68°F

------------------------------------------- ---------
Surrounding Inputs:
------------------------------------------ ----------
0 = Ground Plane Radius
0 = Wall Radius
0 = Ceiling Height

------------------------------------------ ----------
Secondary Coil Inputs:
------------------------------------------ ----------
Current Profile = G.PROFILE_LOADED
2.25 = Radius 1
2.25 = Radius 2
39.7 = Height 1
58.95 = Height 2
1117 = Turns
26 = Wire Awg

--------------------------------------------- -------
Primary Coil Inputs:
------------------------------------------ ----------
Round Primary Conductor
3.75 = Radius 1
10.5 = Radius 2
38.75 = Height 1
39 = Height 2
12.5 = Turns
0.25 = Wire Diameter
0 = Ribbon Width
0 = Ribbon Thickness
0.009375 = Primary Cap (uF)
0 = Total Lead Length
0 = Lead Diameter

---------------------------------------- ------------
Top Load Inputs:
------------------------------------------ ----------
Toroid #1: minor=3, major=15, height=64.5, topload

----------------------------------------- -----------
Secondary Outputs:
----------------------------------------- -----------
213.92 kHz = Secondary Resonant Frequency
90 deg° = Angle of Secondary
19.25 inch = Length of Winding
58 inch = Turns Per Unit
0.00129 inch = Space Between Turns (edge to edge)
1315.9 ft = Length of Wire
4.28:1 = H/D Aspect Ratio
53.2709 Ohms = DC Resistance
39077 Ohms = Reactance at Resonance
1.01 lbs = Weight of Wire
29.073 mH = Les-Effective Series Inductance
30.693 mH = Lee-Equivalent Energy Inductance
30.005 mH = Ldc-Low Frequency Inductance
19.039 pF = Ces-Effective Shunt Capacitance
18.034 pF = Cee-Equivalent Energy Capacitance
29.348 pF = Cdc-Low Frequency Capacitance
6.21 mils = Skin Depth
13.476 pF = Topload Effective Capacitance
143.6972 Ohms = Effective AC Resistance
272 = Q

----------------------------------------------- -----
Primary Outputs:
----------------------------------------- -----------
213.01 kHz = Primary Resonant Frequency
0.43 % high = Percent Detuned
2 deg° = Angle of Primary
46.63 ft = Length of Wire
7.74 mOhms = DC Resistance
0.29 inch = Average spacing between turns (edge to edge)
1.643 inch = Proximity between coils
1.37 inch = Recommended minimum proximity between coils
59.549 µH = Ldc-Low Frequency Inductance
0.0093 µF = Cap size needed with Primary L (reference)
0 µH = Lead Length Inductance
148.142 µH = Lm-Mutual Inductance
0.111 k = Coupling Coefficient
0.131 k = Recommended Coupling Coefficient
9.01 = Number of half cycles for energy transfer at K
20.98 µs = Time for total energy transfer (ideal quench time)

------------------------------------------- ---------
Transformer Inputs:
------------------------------------------ ----------
120 [volts] = Transformer Rated Input Voltage
12000 [volts] = Transformer Rated Output Voltage
30 [mA] = Transformer Rated Output Current
60 [Hz] = Mains Frequency
135 [volts] = Transformer Applied Voltage
0 [amps] = Transformer Ballast Current
0 [ohms] = Measured Primary Resistance
0 [ohms] = Measured Secondary Resistance

-------------------------------------- --------------
Transformer Outputs:
----------------------------------------- -----------
360 [volt*amps] = Rated Transformer VA
400000 [ohms] = Transformer Impedence
13500 [rms volts] = Effective Output Voltage
3.38 [rms amps] = Effective Transformer Primary Current
0.0338 [rms amps] = Effective Transformer Secondary Current
456 [volt*amps] = Effective Input VA
0.0066 [uF] = Resonant Cap Size
0.0099 [uF] = Static gap LTR Cap Size
0.0173 [uF] = SRSG LTR Cap Size
66 [uF] = Power Factor Cap Size
19092 [peak volts] = Voltage Across Cap
47730 [peak volts] = Recommended Cap Voltage Rating
1.71 [joules] = Primary Cap Energy
239.6 [peak amps] = Primary Instantaneous Current
30.8 [inch] = Spark Length (JF equation using Resonance Research Corp. factors)
10.8 [peak amps] = Sec Base Current

----------------------------------------- -----------
Static Spark Gap Inputs:
------------------------------------------ ----------
8 = Number of Electrodes
0.25 [inch] = Electrode Diameter
0.06 [inch] = Total Gap Spacing

----------------------------------------- -----------
Static Spark Gap Outputs:
----------------------------------------- -----------
0.009 [inch] = Gap Spacing Between Each Electrode
19092 [peak volts] = Charging Voltage
5535 [peak volts] = Arc Voltage
42421 [volts] = Voltage Gradient at Electrode
92247 [volts/inch] = Arc Voltage per unit
29 [%] = Percent Cp Charged When Gap Fires
2.729 [ms] = Time To Arc Voltage
366 [BPS] = Breaks Per Second
0.14 [joules] = Effective Cap Energy
126195 [peak volts] = Terminal Voltage
53 [power] = Energy Across Gap
27.5 [inch] = Static Gap Spark Length (using energy equation)
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Herr Zapp
Thu Jul 26 2012, 02:01AM
Herr Zapp Registered Member #480 Joined: Thu Jul 06 2006, 07:08PM
Location: North America
Posts: 644
IR -

OK, finally everything is starting to come together. You've got a design modeled in JAVATC that, if everything is optimized, should be capable of generating 24" streamers. It's unlikely that you'll achieve this performance at the beginning, but at least the model indicates that this is potentially achievable.

The next thing to do is to try and make your physical coil match the JAVATC model. After you get your multi-electrode spark gap adjusted properly, position your primary tap at the point indicated in JAVATC, place a grounded strike target at (for instance) 18" from the toroid, fire the coil, and see if (and how frequently) a streamer connects with the target. If no streamers reach the target, move it a few inches closer, until you get occasional streamer hit. Now move your primary tap to a new location 1/4 turn from the previous position (either in or out), and test again. If the streamers are longer, or connect to your target more frequently, then make another 1/4 turn adjustment in the same direction. If performance gets worse, adjust in the opposite direction. Continue to adjust your primary tap point in smaller increments uintil you have achieved maximum streamer length.

Record the max streamer length, and let us know what it is. The streamer length that you achieve with your current coil configuration will dictate what the next steps are.

Herr Zapp
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IRISHLUCK
Sat Jul 28 2012, 04:21PM
IRISHLUCK Registered Member #5555 Joined: Mon Jul 02 2012, 02:18PM
Location:
Posts: 61
Herr Zapp wrote ...

IR -

OK, finally everything is starting to come together. You've got a design modeled in JAVATC that, if everything is optimized, should be capable of generating 24" streamers. It's unlikely that you'll achieve this performance at the beginning, but at least the model indicates that this is potentially achievable.

The next thing to do is to try and make your physical coil match the JAVATC model. After you get your multi-electrode spark gap adjusted properly, position your primary tap at the point indicated in JAVATC, place a grounded strike target at (for instance) 18" from the toroid, fire the coil, and see if (and how frequently) a streamer connects with the target. If no streamers reach the target, move it a few inches closer, until you get occasional streamer hit. Now move your primary tap to a new location 1/4 turn from the previous position (either in or out), and test again. If the streamers are longer, or connect to your target more frequently, then make another 1/4 turn adjustment in the same direction. If performance gets worse, adjust in the opposite direction. Continue to adjust your primary tap point in smaller increments uintil you have achieved maximum streamer length.

Record the max streamer length, and let us know what it is. The streamer length that you achieve with your current coil configuration will dictate what the next steps are.

Herr Zapp


I know I going to feel pretty dumb asking this. But you said in the JAVATC it states where to place the primary tap. Sorry, but where is this at that I'm suppose to find out where to position that?

As far as matching the coil up, i need to finish my spark gap, but also I would need to go ahead an cut down some of the primary coil to match the JAVATC correct?

When I test my coil from a ground that you say I should start 18" away or so. Should I use a break out point on the toroid or no?

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Steve Conner
Sat Jul 28 2012, 06:22PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
JavaTC doesn't calculate the primary tapping point for you. You enter the number of primary turns and it tells you if you're in tune.

The turns beyond the tapping point do nothing, no current flows through them so from an electrical point of view they don't exist. If JavaTC says you are in tune with 12.5 turns, go ahead and attach your tapping point at turn 12.5, and voila you have a 12.5 turn primary.

Be sure to follow Herr Zapp's tuning instructions, as the calculator doesn't get it exactly right.
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IRISHLUCK
Wed Aug 01 2012, 02:38AM
IRISHLUCK Registered Member #5555 Joined: Mon Jul 02 2012, 02:18PM
Location:
Posts: 61
Steve Conner wrote ...

JavaTC doesn't calculate the primary tapping point for you. You enter the number of primary turns and it tells you if you're in tune.

The turns beyond the tapping point do nothing, no current flows through them so from an electrical point of view they don't exist. If JavaTC says you are in tune with 12.5 turns, go ahead and attach your tapping point at turn 12.5, and voila you have a 12.5 turn primary.

Be sure to follow Herr Zapp's tuning instructions, as the calculator doesn't get it exactly right.

Got it. Still learning. Im going to get it re fired up this weekend with in tuned in, with the new gap and see how it works!

I know this is a simple hook up to wire up my fans for my spark gap. I've been using a computer fan power supply.

Id like to have something smaller or more "professional" looking as I would say.
Ive got a smaller power supply that I just got that converts to 12v, but the amps are to low and wont power the fans.

What do you guys use to hook your fans up?
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Steve Conner
Wed Aug 01 2012, 07:29AM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
I've used various things:

A cordless drill battery smile (temporary)
The guts of a 12V wall wart power supply
AC fans that run directly off the mains

AC fans are a good idea because the strong EM fields generated by Tesla coils can confuse the electronics in a brushless DC fan, causing it to stop.
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Sigurthr
Wed Aug 01 2012, 07:36AM
Sigurthr Registered Member #4463 Joined: Wed Apr 18 2012, 08:08AM
Location: MI's Upper Peninsula
Posts: 597
I use small 5" AC desk fans from Walmart. They're about $6 ea and are the best deal around I can find. Not a whole lot of air movement, but beats most computer fans.
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IRISHLUCK
Wed Aug 01 2012, 04:17PM
IRISHLUCK Registered Member #5555 Joined: Mon Jul 02 2012, 02:18PM
Location:
Posts: 61
Sigurthr wrote ...

I use small 5" AC desk fans from Walmart. They're about $6 ea and are the best deal around I can find. Not a whole lot of air movement, but beats most computer fans.


Right now I've got 120mm fans, 2 of them set on my spark gap.

I hadn't thought about the drill battery. Like I said ive been using a computer PS.

I read up last night that some people use a phone charger to power a computer fan

Heres a picture of my setup
1343837849 5555 FT141121 Imag0003
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IRISHLUCK
Wed Aug 01 2012, 04:59PM
IRISHLUCK Registered Member #5555 Joined: Mon Jul 02 2012, 02:18PM
Location:
Posts: 61
Im hoping to get my coil fired up again here in the next couple of days. I've just been so busy to check how this new coil is going to work.

Ive made the new gap, I've re-soldered the ends of my secondary wire to the terminals for a better connection. I Wrapped my toroid air ducting tubing with foil tape for a little but of a smoother service. The terry filter has been fixed. Along with the new gap, I've got bigger and more powerful fans attached. Also have got the tap point set at 12.5 turns.

I think the only thing I need to work on now from what herr zapp said would be the Grounding wires. Since mine are too big.
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