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Forums
4hv.org :: Forums :: Tesla Coils
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** Add your Tesla coil here **

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Tesladownunder
Sun Apr 16 2006, 05:18PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
DBH Sept 28 2005

I recently rebuilt my small TC, so I thought I'd post some pics of it.

Improvements include:

Stronger, lighter and nicer looking frame.
Shorter wiring.
Re-sealed secondary.
New tungsten spark gap.

Here are a couple of pics:

And here's a short video of it running at lower power levels (didn't want to blow it up so soon after the rebuild )

Link2 Video.WMV

Duncan.
1145207896 10 FT14 Tc11

1145207896 10 FT14 Tc41
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Tesladownunder
Sun Apr 16 2006, 05:20PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
RayeR Oct 7 2005

This is my first TC secondary from year 2001,
formerly designed to use in SGTC but after some years I redesigned parimary to use as VTTC driven by GU-81M.
Secondary: 4 x 25 cm, 900 turns by 0.28 mm wire
Primary: 11 x 8.3 cm, 18,3 turns by 2.26 mm wire
Feedback: 11 x 2.1 cm, 20 turns (taps at 10 and 15) by 0.4 mm wire
Tank cap: 0,76nF / 11kV (3 x MICA)
f0 = 1,26 MHz, k = 0.235

more at: Link2


1145208013 10 FT14 Vttc1
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Tesladownunder
Sun Apr 16 2006, 05:26PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
RayeR Oct 7 2005

Here's my 2nd TC - miniTC (2002) inspired by Sam Barros wounded on vitamine tube. It was designed as SGTC powered by small NST. My first primary design was wrong coz I got many flahovers between primary and secondary which burned my secondary
So I had to start all again, now redesigned with flat-spiral primary and no flashing between pri-sec now.

Secondary: 2.7 x 8.2 cm, 500 turns by 0.16 mm wire
Primary: 5.1->8.3 cm, 4.6 turns by 1.75 mm wire
Tankcap: 2.2nF / 15kVAC
NST: 5kV / 120 VA
SG: static, divided, 5 Cu pipes
f0 = 2.47 MHz, k = 0.142


1145208360 10 FT14 Minitc1
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Tesladownunder
Sun Apr 16 2006, 05:27PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
RayeR Oct 7 2005

This is my 3rd TC from year 2003, little bit larger coz I plan it for SSTC. It was driven by MOSFET (IRFP460) half-bridge, powered by 1-way rectified mains, filtered by choke, thyristor preregulator and optional 220/390/(220+390)uF filter cap. I use DRSSTC mode because in classic SSTC the result was poor. Later I replaced popping MOSFETs by fast fairchild IGBTs FGH50N6S2D which works fine. Tank cap. is connected in serial with primary coil which decrease impedance to driver and increase voltage on primary side. I can get up to 40cm sparks at about 900W of input power. I'm quite satiftied with this TC, except it can't run too long coz sec. wire is overheating.

Secondary: 6.3 x 41 cm, 2000 turns by 0.2 mm wire
Primary: 11.2 x 8 cm, 13.75 turns by 2.0 mm wire
Feedback: 11.2 x 1.7 cm, 16 turns (2, 8 taps) - unused with SSTC
Tank cap.: 12.3 nF / 4.5kV MMC (8 strings parellel, 3 caps./string)
f0 = 335 kHz, k = 0,36
1145208474 10 FT14 Bigtc1
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Tesladownunder
Sun Apr 16 2006, 05:29PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
RayeR Oct 7 2005

When somebody started "the world smallest SSTC" thread here I also tried
to make something small. It's not the smallest one but easy portable
and still powerfull. The design is not completted yet, I have to build
some controll generator/PLL/feedback circuit for driving halfbridge.

Secondary: 2.1 x 3.1 cm, 470 turns by 0.066 mm wire
Primary: 3.6 x 1.6 cm, 4.8 turns by 2.2 mm wire
f0 = 2.6 MHz, k = 0,4
SSTC: halfbridge 2 x IRF640, UCC27321, UCC27322, GDT hf toroid with 12 turns, 1ohm gate resistors.
1145208549 10 FT14 Microtc1
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Tesladownunder
Sun Apr 16 2006, 05:30PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
RayeR Oct 7 2005

Now going from extreme to extreme, I just started to make my biggest TC. I had to wound two times, in first time the wire break in 1/3 of sec. and had to start again but when I consumed all wire I saw that damned 1/3 is missing to finish the coil. So I bought new wire and started it all again. Now I have secondary completted and varnished, thinking about primary (wanna try VTTC and DRSSTC).

Secondary: 16 x 87 cm, 2450 turns by 0.35 mm wire
Primary: not yet, but for VTTC it seems to be f*king huge...
...to be continued (updated)
1145208643 10 FT14 Secs1
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Tesladownunder
Sun Apr 16 2006, 05:32PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
Reaching Oct 28 2005

my vttc2 is finished.

Selfwound 1,46kV Transformer to power the gu50 Tube (i know, the tube is not spec´d to run at more than 1kV but who cares )

secondary: 5x10cm wound with 0,2mm Wire

Primary 12 Turns , Feedback 8 turns.

discharges, 4-5cm into air.

mmc: 1,1nF 4kV

power, ca 90 Watts
1145208740 10 FT14 Gu50diskomplett1
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Tesladownunder
Sun Apr 16 2006, 05:33PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
Steelwolf Oct 28 2005

My biggest coil so far
Specifications:
Sec: 11cm x 60cm
Prim: about 9 windings made of 10mm copper-tube , 5 in use
Tank.Cap: 55nF made of 3 strings with ECPOS-FKP caps
Toroid is made of a 1meter long and 10cm thick Alu-Ducting
Sparkgap: Made of 9 Copper tubes, but for best performance there are only 7 in use.
PSU: 4 MOTs unballasted, powerdraw is about 15A by 230V
Longest spark was 1,2meter
1145208832 10 FT14 Hrfull11coil1
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Tesladownunder
Sun Apr 16 2006, 05:35PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
Steelwolf Oct 28 2005

Some sparks..
1145208944 10 FT14 Hrspark11
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Tesladownunder
Sun Apr 16 2006, 05:37PM
Tesladownunder Registered Member #10 Joined: Thu Feb 02 2006, 09:45AM
Location: Bunbury, Australia
Posts: 1424
Reaching Oct 16 2005

something small i build at the weekend.

Mini SSTC 2

The Mini SSTC 2 is a slightly improved version of my mini sstc1.

Secondary:11x22cm wound with 0,2mm , coated with alkyd (like epoxyd)
Primary: 8 Turns 6mm² 12 cm inner Diameter
Frequency: ca 220kHz
Bridge: Halfbridge of Irfp460´s
Driver: Simple 555 driver with adj, cap
Discharges: up to 25cm

i tried a round design and i think it looks fine. after the Weekend i want to build some fine chicken wire around it.

another one finished, no toasted mosfets
1145209075 10 FT14 Disguut1
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