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4hv.org :: Forums :: High Voltage
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power transfer through thin wires

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0joze0
Sun Jan 22 2012, 10:07AM
0joze0 Registered Member #4346 Joined: Tue Jan 17 2012, 10:16AM
Location: Slovenia
Posts: 9
For Ethernet I will use fiber.For motors I "reserved" 1800w, lights 100-200 wats, instruments, manipulator and other electronic will take the rest. Of course there will not be powered all motors at the same time.
I saw solution with Coax, but I will have 3 cameras, sonar... a lot of data to transfer and we choose to use fibre and hv wires together in tether. Tether must be thin and neutraly buoyanced because of rov maneuverability. Maybe, but again maybe we could use 2x2 twisted wires of Cat for ethernet instead fiber.
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Pinky's Brain
Sun Jan 22 2012, 04:46PM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
Sulaiman wrote ...

in which case a hvdc supply down the wires makes more sense with a step-down/buck converter at the receiving end.
2000/48 is an awfully high ratio for a buck converter. AFAICS you would need either a transformer based converter or something like this together with an inverter : Link2

(It's essentially an inverse voltage multiplier, hard to believe it took someone till so recently to come up with one ... but I can't find any other references quite like it, it's similar to switched capacitor converters but it's single switch approach makes it seemingly unique.)
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Steve Conner
Sun Jan 22 2012, 06:13PM
Steve Conner Registered Member #30 Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
I think that thing can't be more than 50% efficient, like any other inductorless converter. (Note the "dissipater element", 306.)

Also, there might be only one switch, but it needs to stand the full input voltage. Making the HV switch is the hard part, so if you have to do it anyway, you might as well build a conventional step-down converter.

A while ago, there was a device called an "ISBT", which was basically a cascode of a power MOSFET and a large HOT type BJT, all in one multi-pinned package. They had very high voltage ratings and were intended for flyback supplies running off a 560V DC bus. Something like that might be worth trying for the switch.

TV cameras are connected to their control units by a "triax" cable. This is a coax cable with two screens: the outer one is ground, the inner one carries high voltage power, and the centre conductor carries all the signals, multiplexed. Maybe if you're on a commercial budget, you can find the power supply modules that they use for this.
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Marko
Sun Jan 22 2012, 07:17PM
Marko Registered Member #89 Joined: Thu Feb 09 2006, 02:40PM
Location: Zadar, Croatia
Posts: 3145
Hmm, perhaps a DC supply made by doubling or quadrupling mains voltage, fed to two or four commercial SMPS's with their inputs in series?

Marko
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Pinky's Brain
Sun Jan 22 2012, 07:22PM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
Presumably the dissipater is there to limit inrush current. AFAICS the theoretical efficiency when fed with a sine is the same as that of a voltage multiplier, higher than 50% (the sine allows efficient capacitor charging without an inductor).

For DC->DC it wouldn't be inductor less, you'd feed it through an inductor and use two switches, which is still pretty good.

The HV switch is the hard part, but not the bulky part ... a capacitor/diode only divider would have the same advantages as a multiplier, more compact than a transformer.
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0joze0
Sun Jan 22 2012, 10:30PM
0joze0 Registered Member #4346 Joined: Tue Jan 17 2012, 10:16AM
Location: Slovenia
Posts: 9
I am not on a commercial budget :)
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Ash Small
Wed Jan 25 2012, 09:32PM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
I'd consider 2.5mm^2 wire or thicker. The extra weight of the copper would be offset by the extra buoyancy of the thicker insulation.

The wire WILL pick up weed, etc. which will cause drag regardless of it's diamater.

2.5 mm^2 isn't much more expensive than 1 mm^2.

EDIT: There is also the matter of physical strength. 300 M of 1 mm^2 wire is much more likely to snap, resulting in the loss of the ROV.
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m4ge123
Wed Jan 25 2012, 10:17PM
m4ge123 Registered Member #4118 Joined: Mon Oct 03 2011, 04:50PM
Location: MD
Posts: 140
300m of 2-conductor 2.5mm^2 wire costs over $200. It would be much cheaper to use ferrite transformers or something.
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