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4hv.org :: Forums :: High Voltage
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two part question regarding zvs mazzelli and a custom pwm driver

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PresentTeck
Thu Nov 03 2011, 02:50AM
PresentTeck Registered Member #3922 Joined: Thu Jun 02 2011, 06:24AM
Location:
Posts: 23
just wondering, but about how many amps can a zvs realistically take?
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Alex M
Thu Nov 03 2011, 05:42AM
Alex M Registered Member #3943 Joined: Sun Jun 12 2011, 05:24PM
Location: The Shire, UK
Posts: 552
I am almost certain it is the inductor, you need 47uH not 0.47uH. Also it should be the powered iron type of inductor core.

Edit: Just noticed your capacitor and unless I am mistaken it is also way too small. J400=40pF, you need at-least 0.68uF.

40pF = 0.000040uF.
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Inducktion
Thu Nov 03 2011, 03:32PM
Inducktion Registered Member #3637 Joined: Fri Jan 21 2011, 11:07PM
Location: Buffalo, NY
Posts: 1068
Alex1M6 wrote ...

I am almost certain it is the inductor, you need 47uH not 0.47uH. Also it should be the powered iron type of inductor core.

Edit: Just noticed your capacitor and unless I am mistaken it is also way too small. J400=40pF, you need at-least 0.68uF.

40pF = 0.000040uF.

That cap seems to be wayyy too large physically to be only 40 pF.
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Forty
Thu Nov 03 2011, 04:12PM
Forty Registered Member #3888 Joined: Sun May 15 2011, 09:50PM
Location: Erie, PA
Posts: 649
i really doubt that 13 turns on a ferrite core would be .47uH. the OP obviously made a typo, which he repeated for "actualy are. 5w 12 zeners" because they're 5W zeners. probably intended to use a semicolon but his phone didn't send it through correctly or something.

and J400 does not mean 40pf on that capacitor, it means 400V. and the 1U in front of it means 1 microfarad. If it did mean 40pf, then where is the voltage rating and why is the capacitor so big?

the circuit seems to be in order but look up the zener diodes to make sure that you have them in the correct orientation. check that your primary coils are tapped correctly and that they are wound in the same direction as the secondary. If all else fails just rebuild it (thicker and shorter wires this time)
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buxtronix
Thu Nov 03 2011, 05:35PM
buxtronix Registered Member #4078 Joined: Tue Aug 30 2011, 12:53PM
Location: Sydney, Australia
Posts: 19
One thing to keep in mind...

A ZVS driver might not start oscillating if the PSU is "soft-start". It needs a sudden rise for it to begin. So make sure you use a hard switch to power it, *after* the PSU is running.

I found this out with one of my PSUs, thankfully it could only deliver 5A to the locked-on mosfet so nothing was damaged.
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teravolt
Fri Nov 04 2011, 03:10AM
teravolt Registered Member #195 Joined: Fri Feb 17 2006, 08:27PM
Location: Berkeley, ca.
Posts: 1111
hi genoober, hear is a link for a great desription of the ZVS hope it helps Link2
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