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4hv.org :: Forums :: Tesla Coils
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I need some suggestions for maximizing power output

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OiD
Fri Jan 28 2011, 06:03AM Print
OiD Registered Member #2150 Joined: Tue Jun 02 2009, 08:33PM
Location:
Posts: 29
Hello all!
This is my third and largest SGTC. I am really hoping to get some nice long streamers and I've got to a point where I'm sort of stuck.

Currently I am getting streamers about 30-35cm in lenght, but I should be able to get more according to;
DeepFriedNeon: 63cm
TeslaMap: 70cm
JavaTC: 58cm

My coil consists of;
Secondary:
-9cm Diameter PVC pipe
-901 turns of 0.51mm enameled copper wire
-28cm sphere for the topload

Primary:
-12 turns of 5mm multistrand copper wire (I was using 6 turns of 6mm steel wire before, big improvement)
-0.01uF (10nF) MMC bank (Arcotronics/RS 0.1nF 1500VDC. I'm using one string of 10 capacitors. They stay cold)
-Flat spiral with 14.5cm inner diameter

Power supply:
-NST 10KV 25mA made by F.A.R.T. (Given to me from a repair shop, appears to work well, but I'm starting to think that it might be shorted)
Edit; Turns out one of the windings is shorted. So 5KV 25mA
-Resonant cap size is 8nF and LTR is between 11.9-12.9nF

Spark gap:
-Multigap made from 6 pieces of copper tubbing, total gap size is just under 5mm. More than 5mm and it fires inconsistently.
-Small fan for quenching, but without the fan it quenches pretty much the same.


1296193326 2150 FT0  Mg 5147
This is the first picture. The secondary has been cut down and I have removed the extra wire at the top.



f/2.8 ISO 2500 1/2 sec
1296193534 2150 FT0  Mg 6088
And here I am using a smaller 12cm sphere with 15-20cm streamers.


First light yielded 5cm sparks to ground and slowly replacing components for better desings I have managed 35cm discharge into the air.

Right now I am using alligator clips on 2.5mm diameter wire, this shall be replaced when I put the coil together in a more definitive form.

I have thought of changing the power supply to a MOT stack and to change the spark gap to a rotary type. Other than that I'm out of ideas.

Thanks in advance for any suggetions/corrections/opinions :)
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HV Enthusiast
Fri Jan 28 2011, 01:10PM
HV Enthusiast Registered Member #15 Joined: Thu Feb 02 2006, 01:11PM
Location:
Posts: 3068
I would try increasing coupling first by raising primary (or lowering secondary). See if that improves anything. If you get racing sparks, then thats a sign coupling is too high.

And try adjusting spark gap distance too.

Also try experimenting with capacitor size as well as topload size.

But i agree, you should be able to get a lot more output out of the 10kV/25mA than what you are getting.

I get 35cm out of my 4kV/38mA NST for comparisons. You could be able to get twice that from your set-up.
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OiD
Fri Jan 28 2011, 04:09PM
OiD Registered Member #2150 Joined: Tue Jun 02 2009, 08:33PM
Location:
Posts: 29
Thanks for the tips, I'll try the coupling a bit more.

I just tested the NST and one of the windings is dead, so I'm getting 5KV at 25mA

I've just got my hands on a few more MOTs and some MOT sized current transformers.

Thanks for the input :)


Edit;

2 MOTs are giving some fierce fat streamers but the static spark gap is quenching terribly. Time to go rotary. I guess the hardest part will be finding a synchronous motor. I hope the caps will cope...
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Meatball
Sat Jan 29 2011, 12:42AM
Meatball Registered Member #2401 Joined: Mon Sept 28 2009, 04:25PM
Location:
Posts: 74
Here's a start:

Link2

:)
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OiD
Sat Jan 29 2011, 01:35AM
OiD Registered Member #2150 Joined: Tue Jun 02 2009, 08:33PM
Location:
Posts: 29
Meatball wrote ...

Here's a start:

Link2

:)
I've kept eyeing that motor, but it's quite costly and I don't want to know the shipping costs to Spain :(
I'm trying to find some nice information on how to convert a motor to synchronous because I can get plenty of motors from the junkers.
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haikara
Sat Jan 29 2011, 02:48PM
haikara Registered Member #3599 Joined: Mon Jan 10 2011, 05:50PM
Location:
Posts: 15
u dont need to be in perfectly sync when using MOT as PSU. am i right? for me, i just want my bps really high.300-500 bps. the output is just one fatty long spark
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OiD
Sun Jan 30 2011, 08:33AM
OiD Registered Member #2150 Joined: Tue Jun 02 2009, 08:33PM
Location:
Posts: 29
haikara wrote ...

u dont need to be in perfectly sync when using MOT as PSU. am i right? for me, i just want my bps really high.300-500 bps. the output is just one fatty long spark

Depends if your capacitors can tolerate the overvoltage or not you will need a synchronous gap or not. If your using MOTs and a voltage double you'll have DC so any type of rotary gap will work.



I spent last saturday pulling motors from devices and all of them are universal motors. Any suggestions as what devices use induction motors?
Today I'll start trying to make the disk, I don't have the proper tools for making a nice circular disk thought...
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OiD
Wed Feb 02 2011, 04:52PM
OiD Registered Member #2150 Joined: Tue Jun 02 2009, 08:33PM
Location:
Posts: 29
Well, it was the power supply after all. After making a 4MOT stack and modifying the RQ gap a bit It roared to life :)

The caps seem to be holding up without getting warm (considering that its desinged for 15kv DC), the spark gap on the other hand is a mini radiator...

Now to make it look nicer, add the other capacitor banks and a strike rail!

First light and My goal.
1296639481 2150 FT107277  Mg 5194 1296639058 2150 FT107277 70cm


If I find the materials I'll make a rotary spark gap aswell.

Thanks for your help tongue
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OiD
Thu Feb 03 2011, 05:58PM
OiD Registered Member #2150 Joined: Tue Jun 02 2009, 08:33PM
Location:
Posts: 29
I'm back again!

So my last post I had achieved 70cm streamers, they were nice long "slow" moving thin streamers but suddenly it decreased to about half the lenght and they became fierce and jagged looking with a decent amount of plasma at the breakout point!

Does anyone have a logical explanation for the above? It happened a while after striking a grounded target. I've checked the MOT stack and the capacitor bank value and everything is the same, retuned the coil and played with the spark gap but no change...

I ran the coil long enought for the spark gap to glow red hot and the output stayed the same until the gap shorted some sections out...

Tesla coils are a black art!! angry
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quicksilver
Thu Feb 03 2011, 09:41PM
quicksilver Registered Member #1408 Joined: Fri Mar 21 2008, 03:49PM
Location: Oracle, AZ
Posts: 679
So at this point you have dumped the faulty NST and created a MOT stack as a PSU. What is your voltage & amperage at this juncture? I had thought that (from what you had previous discussed) that it certainly sounded like a tuning issue and working with a static gap / primary tap is a bit simpler than many other agendas; particularly if you are working with a multiple gap and fan type configuration.
Have you equaled the 5Kv & 25 ma? I would have thought you would have an enormous amount of current running those MOTs.

I have a coil quite similar to yours (in size and build specs) & I have used a 7.5Kv / 30 ma NST with good results. My longest run was perhaps 3 minutes and the simple multiple gap got hot but (I also have a fan and it's got good breathing) never to any extent where it became deeply discolored aside from the contacting surface of the arc.
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