Small SGTC.

Duncan, Thu Feb 15 2007, 03:51AM

A few months ago I started making some rough plans for a new small spark gap coil, as I felt I had been deprived long enough tongue What I wanted to achieve was a small, lightweight and reliable coil that I can pull out every now and again for a run. I wanted it to be as hassle-free to set up as possible, and should need very low maintenance. I also wanted it to look nice and neat (so other family members wouldn't make me keep it out in the shed). My starting point was a 7.5kV 25mA NST I bought off the net, and a couple of wooden chopping boards from the local supermarket smile

I've been saving these little updates for a while, so here they are:

Cut the handles off two wooden chopping boards and rounded the edges to make it look like the handles were never there (which took ages). I cut some pine doweling into 125mm lengths and drilled some countersunk holes in the boards and screwed everything together with heavy duty galvanised screws, and it is as solid as a rock. It turned out to be heavier than I thought it would be, but that's no problem.

Here's a couple of pics (they're a bit dodgy, but you get the idea). Theres a bit of lens distortion which makes the back left doweling support look crooked, but it really isn't.

1171523911 524 FT1630 Frame

1171523911 524 FT1630 Frame2

Duncan.
Re: Small SGTC.
Duncan, Thu Feb 15 2007, 03:55AM

The perspex arrived and I've drilled a 60mm hole in it and another one on top of the frame (so thay they'll line up when the perspex is placed on top of the frame.) The hole is for the secondary coil to go through so it will be able to sit nice and solid in the frame, and can also be removed easily if need be. I've also cut the PVC for the secondary coil, and spent about 2 hours winding the 0.2mm copper wire. There are approximately 1040 turns in total. Here are a few pics:

1171523911 524 FT1630 Cut1

1171523911 524 FT1630 Cut2

1171523911 524 FT1630 Cut3

1171523911 524 FT1630 Sec0

1171523911 524 FT1630 Sec1

1171523911 524 FT1630 Sec2

1171523911 524 FT1630 Sec3


Duncan.
Re: Small SGTC.
Duncan, Thu Feb 15 2007, 03:59AM

Finally got around to finishing most of the capacitor bank. Here are a few pics:

1171523911 524 FT1630 Mmc0

1171523911 524 FT1630 Mmc1

1171523911 524 FT1630 Mmc2

1171523911 524 FT1630 Mmc3

1171523911 524 FT1630 Mmc4

1171523911 524 FT1630 Mmc5

1171523911 524 FT1630 Mmc6

1171523911 524 FT1630 Mmc7

1171523911 524 FT1630 Mmc8

Duncan.
Re: Small SGTC.
Duncan, Thu Feb 15 2007, 04:01AM

Finished soldering all the bleeder resistors onto the caps. The cap bank is finished now.

1171523911 524 FT1630 Res0

1171523911 524 FT1630 Res1

1171523911 524 FT1630 Res2

1171523911 524 FT1630 Res3

1171523911 524 FT1630 Res4


Duncan.
Re: Small SGTC.
Hazmatt_(The Underdog), Thu Feb 15 2007, 06:27AM

Use the Attachments thread to add pictures, then you can post all your pictures at a later time in the same thread. Otherwise, good job!
Re: Small SGTC.
uzzors2k, Thu Feb 15 2007, 08:58AM

Wow, thats clean. Looks good.
Re: Small SGTC.
Duncan, Thu Feb 15 2007, 09:10AM

Hazmatt_(The Underdog) wrote ...

Use the Attachments thread to add pictures, then you can post all your pictures at a later time in the same thread. Otherwise, good job!
Thanks Hazmatt, I've updated my original posts with proper linked thumbnail pics.

uzzors wrote ...

Wow, thats clean. Looks good.
Thanks uzzors. Yeah the thing I'm trying to do with this coil is make it as nicely made as possible so a) I'll be allowed to keep it in the house, and b) Will hopefully be something cool to look at when it is and isn't powered up.

Duncan.
Re: Small SGTC.
Duncan, Fri Apr 13 2007, 01:54PM

OK, I've finally gotten around to wiring everything up and giving it a test run. It appears to work well, with streamer length between 30 and 40cm. It does appear that I'll need a toroidal topload, as the spherical one is a bit lacking in terms of shielding. Anyway, here's a couple of pics and a link to a video taken shortly after first light.


1176472455 524 FT20740 Tc1

1176472455 524 FT20740 Tc2


And a short video: Link2


Duncan.
Re: Small SGTC.
Hazmatt_(The Underdog), Sat Apr 14 2007, 02:35AM

Nicely done.
Re: Small SGTC.
Coronafix, Sun Apr 15 2007, 12:42AM

Beautifully neat and effective coil Duncan. smile Can you give
us some specifications on it? What's the transformer rating?
Re: Small SGTC.
Duncan, Mon Apr 16 2007, 02:48AM

Oh yeah, how could I forget to provide the specs confused The NST is 7.5kV 25mA, cap bank is two parallel strings of nine 0.047uF 1500V polypropylene axial caps (each with its own 0.5W 10M metal film resistor). The secondary is 60mm diameter PVC wound for 9" with 0.2mm magnet wire (I think that's 32G). The primary is 12 turns of 8G OFC, with tapping points cut in the insulation every half turn. The topload is a 10cm stainless steel candle holder I found at the local hardware shop tongue

Duncan.
Re: Small SGTC.
vasil, Mon Apr 16 2007, 08:12AM

Very nice looking project Duncan! Congratulations!
Re: Small SGTC.
Sulaiman, Mon Apr 16 2007, 09:22AM

Yes, nice job, well done.

I'm inspired to make a small SGTC myself

(possibly in time for the new millenium due to severe poly-projectitis) cheesey
Re: Small SGTC.
Marko, Mon Apr 16 2007, 11:27AM

Very beautiful, and looks efficient as well for that small NST!

Have you considered upgrading your SG to a multigap? 16inch sparks are still great considering 22 inch maximum for your transformer.

Re: Small SGTC.
Duncan, Mon Apr 16 2007, 03:13PM

I have considered a multigap yeah, that will be a project for next holidays cheesey I'll also look into getting myself a proper spun toroid from somewhere, as the sphere isn't all that great. However, I have added a more stylish breakout point to the spherical topload today to help keep the streamers 'under control'. Makes it look a bit evil also I think tongue


1176736390 524 FT20740 Spike1

1176736390 524 FT20740 Spike2


Duncan.
Re: Small SGTC.
Vaxian, Wed Apr 18 2007, 05:31AM

Yes, congrats, Very cool looking coil.
The boss should let you display it in the living room!

My boss has banned me to the garage, which is OK, there's more room out there anyways!

tongue
Re: Small SGTC.
Dalus, Wed Apr 25 2007, 08:16PM

Damn nice coil. I wish that my coils would look as nice as yours.
Re: Small SGTC.
Duncan, Thu Apr 26 2007, 09:10AM

Heh, it's not something you need to wish for, just spend a lot of time working on it carefully wink

Duncan.
Re: Small SGTC.
Dalus, Thu Apr 26 2007, 11:35AM

That's exactly what I'm going to do with my drsstc-2. The rest of my coils are build as test-beds. Hopefully I'll get the parts for my drsstc soon, I've been waiting for 0.5 years now. Damn digikey frown
Re: Small SGTC.
Andrew L., Thu Apr 26 2007, 04:20PM

Duncan when are e going ot see the coil in operation?
Re: Small SGTC.
Duncan, Fri Apr 27 2007, 07:15AM

Andrew L. wrote ...

Duncan when are e going ot see the coil in operation?

I linked a video of it in one of my previous posts smile