Coilgun Rifle finished

TheMerovingian, Mon Oct 30 2006, 08:39PM

This is my second coilgun. I work on it from 3 years ago (including concepting, designing, prototyping etc)

Specifications:
model: EMR0260S03HBP1TA
ammo model: 5,5x40SS
Stages: 3 (plus injector stage)
Type: Diagonal halfbridge of IGBT's and Ultrafast diodes, optically controlled with regulated pulse width
Type of loading: manual reloading with lever , 8 rounds magazine size
5mw laser pointer
charge time: (cold start 8 seconds, warm start 4 seconds)
power source 12V, 2,2AH ultracompact Sealed Lead-Acid battery
Extra functions:
1)Indication of projectile presence in the injector and prevents dryfires
2)Indication of charger state
3)three-function 10 led bargraph displaying cut-off voltage, actual average voltage, charging activated

Total energy: 260J @ 300V
Used energy per shot: 114V @ 300V
Exit kinetic energy: 6,5J
Exit speed: 41,5 m/s
Projectile mass: 7,4g
Projectile diameter: 5,5 mm
Overall efficiency: 5,8% (1,98% preacceleration injector stage, 7,07% first HB stage, 10,9% second, 10,4% third)
Kx = 14,60
Ko (taylor stopping power) = 0,256
1/14 th of the 9mm parabellum stopping power (3,5 points taylor)

As you can see the halfbridge has high efficiencies in the latter stages (also it can be tuned for velocity or efficiency, i searched a compromise on the pulse width)

All this using a conducting barrel and projectile and with no external iron.
I think that using the halfbridge topology together with controlled pulsetime, non-conducting barrel, external iron will rise the overall efficiency to higher values, at the cost of complexity though frown




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Re: Coilgun Rifle finished
..., Tue Oct 31 2006, 01:33AM

Impressive!

Seems like you could beef up the charger a little? That gell cel should put at least 5A for short periods of time, 300J should not take more than 3-5 seconds (depending on if charger is constant power or constant current)

It is a shame more pople aren't into coilguns, some really nice work has been made by the few people that are willing to put time into it.
Re: Coilgun Rifle finished
TheMerovingian, Tue Oct 31 2006, 02:05PM

At 5A the battery voltage will drop, possibly causing undervoltage lockout on the driver board.

this way it is safe and works well (the charger can be left turned on during firing)
Re: Coilgun Rifle finished
EN, Tue Oct 31 2006, 04:31PM

Indeed very impressive. Respect, i like it very much. It has the efficiency of my big unportable CG and looks like my portable CG. (i need to post them on this forum in near future.)
I love the halfbridge topology, it has only cost me 6 igbts untill now. R.I.P
I hope you have not suffered lots of igbt failures. BTW, how high is the peak current that you make those igbts switch off?
Re: Coilgun Rifle finished
TheMerovingian, Tue Oct 31 2006, 08:39PM

I had a lot of igbt and driver ic failtures. Just make sure that the igbt are properly driven, good gate drive design, and current limited in the 250-300A range (i used 0,7 mm wire to wind coils).

The igbt where the smallest problem, the worst was the lack of the driver ic's (IR2110) expensive and hard to find.
Re: Coilgun Rifle finished
FastMHz, Tue Oct 31 2006, 09:11PM

Very nice - I especially like the enclosure...
Re: Coilgun Rifle finished
phil, Fri Nov 03 2006, 04:21AM

Wow, verry nice work. I like your warning labels cheesey .
Re: Coilgun Rifle finished
Quantum Singularity, Sun Nov 12 2006, 05:22AM

Nice! wink

But isnt it more like a Coilgun Pistol? Not really a rifle depending on your definition I suppose. Good work.
Re: Coilgun Rifle finished
Simon, Sun Nov 12 2006, 09:28PM

Quantum Singularity wrote ...

But isnt it more like a Coilgun Pistol? Not really a rifle depending on your definition I suppose.
To be a true rifle it would need a rifled (threaded) barrel. I'm not sure if anyone's done this - it would be very complicated in DIY.
Re: Coilgun Rifle finished
TheMerovingian, Thu Nov 16 2006, 10:13AM

I'm not going to waste my precious joules for a rifled barrel smile. At this power levels the accuracy is affected most by the gravity
Re: Coilgun Rifle finished
Simon, Thu Nov 16 2006, 11:49PM

Since we're on the topic, how repeatable is it? Coilguns are famous for being hypersensitive to initial conditions. If you launched three projectiles in succession with this thing, would they land roughly in the same spot?
Re: Coilgun Rifle finished
TheMerovingian, Fri Nov 17 2006, 03:08PM

THe repeteability is very good, (in the 5% range) Since the starting position is fixed and the voltage is in controlled in the 1% range. 5% is very good taking into account that the initial error amplifies in the later stages
Re: Coilgun Rifle finished
Effilcdar, Sun Apr 22 2007, 06:52AM

What kind of caps are those and where did you get them.
I just made a ~200j coil gun (if I could get my charging circuit to work right) and the caps were the size of large beer cans to get 350v 3400 micro farads. Yours just seem to be much more compact for a similar power.
Re: Coilgun Rifle finished
TheMerovingian, Sun Apr 22 2007, 01:29PM

Used 20 rubycon snap-terminal 180uF 350V low-esr capacitors soldered to a copper bussbar.