Boost converter

ZakWolf, Wed Feb 29 2012, 11:58PM

I am building a compact pistol coil gun and need a very small circuit for charging.

Sorry to ask, I have searched 4hv and Google for 2 days now and having found what i want.

I would like a boost converter that utilizes a irf510 and a 555, or just a small transformer driven by the irf510 that puts out ~400v.

Input voltage ~3-6v

At least something better then those awful flash circuits.

Im trying to do this with scrap parts i have.

Any help is much appreciated.

Re: Boost converter
Thomas W, Thu Mar 01 2012, 12:04AM

what about a tiny ZVS with a computer PSU ferrite core rewound?
Re: Boost converter
ZakWolf, Thu Mar 01 2012, 12:28AM

made with irf510's? Its gotta be 3/4" long X 3/4"wide X 1/2 tall

This Link2 or this Link2 ?
Re: Boost converter
ZakWolf, Thu Mar 01 2012, 02:30AM

I used this Link2 and a 4 stage multiplier and got 200v with 6v in.

Is there any way to make output more? remove a resistor or change a value ?

Re: Boost converter
Turkey9, Thu Mar 01 2012, 08:00AM

Boost converters are pretty easy and can be made very small. There are examples all over the internet of their theory. Read up on that and you'll be able to put one together that should be able to meet your needs.
Re: Boost converter
Forty, Thu Mar 01 2012, 04:58PM

.75"x.75"x.5"? That's certainly a size restriction. The only things I could imagine fitting into that are a 555 driver with a camera transformer (as is or carefully rewound), a single transistor circuit like the original camera circuit, or a boost converter. A boost converter might have the best power output and will easily allow for charging regulation because they tend to use the 555 timer. two well known examples can be found at Link2 and Link2 (2nd or 3rd variants)
Re: Boost converter
Marko, Thu Mar 01 2012, 05:09PM

Tom Williamson wrote ...

what about a tiny ZVS with a computer PSU ferrite core rewound?

Yup, certainly looks like a much better idea than the infamous boost converter.

An ATX transformer will offer loads of power but a smaller one could also be used, especially if the battery pack is not able to provide hundreds of watts peak.

Marko
Re: Boost converter
ZakWolf, Thu Mar 01 2012, 07:11PM

Beam tetrode wrote ...

Tom Williamson wrote ...

what about a tiny ZVS with a computer PSU ferrite core rewound?

Yup, certainly looks like a much better idea than the infamous boost converter.

An ATX transformer will offer loads of power but a smaller one could also be used, especially if the battery pack is not able to provide hundreds of watts peak.

Marko

ATX transformer as in the yellow things?

I have a mini core .5X.5X.5 that i can rewind.... very tricky

Can i power the ZVS with 6v and can i use irf510 mosfets ? wimpy little things tongue
Re: Boost converter
Pinky's Brain, Thu Mar 01 2012, 08:59PM

You can buy small purpose build flyback transformers for capacitor charging by Wurth and Coilcraft, they are a couple bucks, fall right in the voltage range you want and are compact.

Some people here have used them before :
Link2
Re: Boost converter
ZakWolf, Thu Mar 01 2012, 11:30PM

Pinky's Brain wrote ...

You can buy small purpose build flyback transformers for capacitor charging by Wurth and Coilcraft, they are a couple bucks, fall right in the voltage range you want and are compact.

Some people here have used them before :
Link2

i dont want to order anything, im trying to make everything.

Thanks though

Re: Boost converter
Forty, Thu Mar 01 2012, 11:38PM

coilcraft samples them for free. They've got lots of inductors as well.
Re: Boost converter
ZakWolf, Fri Mar 02 2012, 12:10AM

Forty wrote ...

coilcraft samples them for free. They've got lots of inductors as well.

Will the zvs charger work with irf510's?