California State University, Chico: ScorBOT Project...

Patrick, Mon Oct 24 2011, 04:05AM

California State University, Chico: ScorBOT Project...


New side project, while developing my previous devices I've been tasked to and accepted the challenge of making an old robotic arm fit for educational use. I believe this bot was used in industry for production, and was then scraped, but rescued by Professor Dale Word, (MS in EE). On campus we have been needing motion control of a more sophisticated level then just the small-typical cars/servos/and hacked toys. So, this bot once repaired will be perfect.

As it has been explained to me by Professor Word, students will deveolp their MCU and programming--one per student, then when due each student will bring their MCU+program to the robot device, plug in and activate a series of bot movements, then their work will be graded.


So to bring a new life to a previously used bot, I will need 2 fixes to make this bot upto a usable level.

1) I need an all new electronics section.
--- New H-bridges, 6 of them.
--- New linear reg PS, 12v @ 8 amps.
--- Logic buffer for the students to connect there MCU's to the bot.
--- Cooling and safety features.

2) Mechanical Mods are needed.

--- End travel and limit switches need to be replaced/fixed.
--- New wire harness laid up.
--- Servos and encoding wheels need some fixing and repair.



1319430363 2431 FT1630 Sam 0329
Getting started with a wood case.



1319431114 2431 FT1630 Sam 0347
Painted...



1319498718 2431 FT1630 Sam 0352




1319498807 2431 FT1630 Sam 0356


Re: California State University, Chico: ScorBOT Project...
radhoo, Tue Oct 25 2011, 01:19PM

Nice project.

Here's my Hbridge design used with my little robots: Link2 . Feel free to use it if it fits your needs.
Re: California State University, Chico: ScorBOT Project...
Patrick, Tue Oct 25 2011, 03:46PM

Im using the LMD18200, in the 11 lead to-220 case type, its what my professor had on hand. but they cost 17 USD each, so im very careful how i use them.
Re: California State University, Chico: ScorBOT Project...
tobias, Tue Oct 25 2011, 09:32PM

Does the arm stop at any position with disconnected motors?

If it does I would buy an emergency stop button, a safety relay and some contactors to make sure it's going to stop right away if you need, no software, logic ICs or student-made stuff on the way.

Safety first!
All the best
Re: California State University, Chico: ScorBOT Project...
Patrick, Tue Oct 25 2011, 11:08PM

tobias wrote ...

Does the arm stop at any position with disconnected motors?

If it does I would buy an emergency stop button, a safety relay and some contactors to make sure it's going to stop right away if you need, no software, logic ICs or student-made stuff on the way.

Safety first!
All the best

Ill include a button for safety purposes i was thinking of the E-stop permenently enabling the brakes on each ic. that would short each motors windings together. it would stop fast, and resist moving by gravity or inertia.
Re: California State University, Chico: ScorBOT Project...
Goodchild, Wed Oct 26 2011, 07:47AM

tobias wrote ...

Does the arm stop at any position with disconnected motors?

If it does I would buy an emergency stop button, a safety relay and some contactors to make sure it's going to stop right away if you need, no software, logic ICs or student-made stuff on the way.

Safety first!
All the best

If you are in danger from an arm that small.... I must be clinically insane with the stuff I do. neutral

Come on really? it's like 2 foot tall! hehe

Nice little arm non the less. Reminds me of my FIRST robotics days back in high school. Good luck with the protect. smile
Re: California State University, Chico: ScorBOT Project...
Dr. Drone, Wed Oct 26 2011, 04:00PM

shades
Re: California State University, Chico: ScorBOT Project...
Patrick, Mon Jan 09 2012, 05:07AM

ok nearing completion...

im etching the boards tonight...

1326085659 2431 FT126811 Sam 0888

ok, from left to right: fans, on/off toggle, E-stop, LED's for functions, and printer ports available for I/O.


1326086252 2431 FT1630 Untitled
circuit layout, as it will be.



1326115138 2431 FT1630 Sam 0903a
Too many dam holes to count...


1326115138 2431 FT1630 Sam 0911a
the traces...


1326115138 2431 FT1630 Sam 0920a
HCL + H2O2 etching solution, more than one hour ....
Re: California State University, Chico: ScorBOT Project...
Patrick, Tue Jan 10 2012, 05:27AM

pics of continued work, it takes 10 hours to make each board, 1 down one more to go.


1326173264 2431 FT126811 Sam 0928 1

1326173264 2431 FT126811 Sam 0936 2

1326173264 2431 FT126811 Sam 0940 3

1326173264 2431 FT126811 Sam 0948 4

1326173264 2431 FT126811 Sam 0947 5

1326173264 2431 FT126811 Sam 0951 6
Re: California State University, Chico: ScorBOT Project...
Patrick, Sun Jan 15 2012, 06:46AM

pics...


1326609967 2431 FT126811 Sam 0981
On the left, the red/black wire is power to the motor. the blue and white cable and socket is a cat 5 cord and RJ-45 socket, for quadrature and limit switch signals.


1326609967 2431 FT126811 Sam 0971