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HV Flyback Bench Top Power Supply for Lab.

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Patrick
Sat Jan 14 2012, 02:18PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Pinky's Brain wrote ...

AFAICS the snubber transfers the energy from the primary leakage induction to the snubber capacitor when the MOSFET turns off (it doesn't keep ringing of course, I was wrong about that). When the MOSFET turns on the capacitor starts a partial oscillation with the inductor, initially the voltage at the right side of the capacitor will be negative, when it rings up with the inductor they can dump energy in the main power supply smoothing capacitor (ie. regeneration).
excellent, ill try to simulate all this then, ZVS and ZCS are what im trying to use to ease the burden on my square wave switching MOSFET/PPCT transformers too.
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Pinky's Brain
Sat Jan 14 2012, 02:37PM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
You sure you want the headaches of ZVS/ZCS? The control schemes are not fixed frequency, and the standard ICs for them schemes aren't designed for transformers as lousy as high voltage transformers.

One way to reduce stress on the MOSFET is two switch flyback, Jan Martis's design is very elegant but to work it has to increase Vds above the power supply voltage. With a two switch design you can keep Vds at the same value as your power supply voltage.
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Patrick
Sat Jan 14 2012, 03:01PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Pinky's Brain wrote ...

You sure you want the headaches of ZVS/ZCS? The control schemes are not fixed frequency, and the standard ICs for them schemes aren't designed for transformers as lousy as high voltage transformers.

One way to reduce stress on the MOSFET is two switch flyback, Jan Martis's design is very elegant but to work it has to increase Vds above the power supply voltage. With a two switch design you can keep Vds at the same value as your power supply voltage.
when i say ZCS/ZVS i mean making sure the voltage and curretn arnt present at the same time while the switching transsistions are occurring. i absolutley dont want to get into sine wave stuff.
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Patrick
Sun Jan 15 2012, 10:07AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
I am trying to do the math on a current transformer, id like to use a single wire pass through for the primary (as i see many of you SSTC'ers do with your bridges) so do i consider this kind of primary a 1/2 turn?

ive been reading the TI/Unitrode stuff here -> Link2 but it doesnt say in this case.

im trying for a 40kHz, single switch forward waveform current detection.
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Patrick
Tue Jan 17 2012, 03:49AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Ok here's what i mean when i say soft switching :
(Thus i can avoid the rancid, vile, vermin known as "sine waves".)


1326772193 2431 FT120576 Ss
Square wave tuning ON. The voltage falls first, then the current rises.
(im thinking induction is needed for this purpose.)


1326772193 2431 FT120576 Untitledss
Sqaure wave turning OFF. The current falls first then the voltage rises. \
(im thinking capacitence is needed for this purpose.)

From this source... Link2
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Patrick
Thu Jan 19 2012, 09:37AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Important PDF on MOSFET and IGBT switching factors:

]00786a.pdf[/file]
]apt0403.pdf[/file]
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Pinky's Brain
Fri Jan 20 2012, 09:25PM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
I don't really see the point of soft switching unless you're worrying about EMI ... it heats up your switches ...
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Patrick
Sat Jan 21 2012, 05:38AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Pinky's Brain wrote ...

I don't really see the point of soft switching unless you're worrying about EMI ... it heats up your switches ...
really? buy V x I = P, it seems like they should run cooler.
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Pinky's Brain
Sat Jan 21 2012, 06:31PM
Pinky's Brain Registered Member #2901 Joined: Thu Jun 03 2010, 01:25PM
Location:
Posts: 837
What EXACTLY do you mean with soft switching? I thought you merely meant slow switching since you want to avoid resonance.

AFAICS this isn't what your reference means when it says soft switching, it means using something like a resonant snubber or active circuit to achieve ZVS ... evil sine waves.
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Patrick
Sun Jan 22 2012, 02:58AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Pinky's Brain wrote ...

What EXACTLY do you mean with soft switching?
I want to use soft switching to reduce MOSFET heating. When i say ZVS/ZVC i dont mean a resonant circuit. I mean the voltage and current are not present at the same time, first one rises then the other, or first one falls then the other, having both V and I cross while the resistance is in the "linear" state it where most transistor heating comes from.

The switching times should change from off to on in the shortest time period possible.
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