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4hv.org :: Forums :: Projects
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Big Mama CNC Mill

Move Thread LAN_403
Electroholic
Wed Jan 14 2015, 09:48AM
Electroholic Registered Member #191 Joined: Fri Feb 17 2006, 02:01AM
Location: Esbjerg Denmark
Posts: 720
Pretty sure the off the shelf 7209 are ground for clearance in back to back configuration. Meaning you won't be able to preload then without adding a shim. Still plenty good enough tho. I made a similar spindle using Three 7204, two in front and the one in the back is preloaded with a wave washer.
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Dr. H.
Wed Jan 14 2015, 10:58AM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi Electroholic,

yes - there is a shim between the bearings (because I couldn't find locally I've cut a 0.5mm one on a laser from hardened stainless steel), but there are 7209 bearings that are factory ground with the required preload (light medium ... etc) just they are way off the budget for the moment... at least till the mill is not operational. There are a lot of other problems to solve in the moment cheesey.

Cheers
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Dr. H.
Tue Apr 07 2015, 06:34PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys,

progress on the project - the servo motor controllers are ready. Cheers
1428431633 931 FT162908 Dsc 3762 1600x1063

1428431633 931 FT162908 Dsc 3919 1600x1063

1428431633 931 FT162908 Img 20141220 082128 1600x1200

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1428431633 931 FT162908 Dsc 3921 1600x1063
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Linas
Wed Apr 08 2015, 12:19PM
Linas Registered Member #1143 Joined: Sun Nov 25 2007, 04:55PM
Location: Vilnius, Lithuania
Posts: 721
Nice to see that you are getting thumbs up wink I would call that better achievement than your servo drivers :D
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Dr. H.
Tue Apr 21 2015, 04:46AM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys

big progress on the mill. Pretty much most of the mechanical work is finished now. Remaining the control panel and all of the support functions (air, oil water...). After that complete strip down and painting ...

Cheers

1429591549 931 FT162908 Img 20150418 192001

1429591549 931 FT162908 Img 20150418 192011

1429591549 931 FT162908 Img 20150418 192023
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Dr. H.
Wed May 06 2015, 05:26PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys

Air supply is ready. Just waiting for the proper coil for the valve. Finally tested the spindle ATC function - it works as designed. It takes around 5 bars to loosen the tapper (100mm piston) and up to 9 bars to fully detach it from the gripper. Tested the supply up to 12bars just to be sure that nothing will explode. Plan to set it around 10 bars. Also added a pressure regulator for a air pistol.

Cheers


1430933315 931 FT162908 Img 20150506 192245

1430933315 931 FT162908 Img 20150506 192329

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Dr. H.
Fri May 08 2015, 06:45PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys

Water cooling is ready smile


Best Regards
1431110729 931 FT162908 Img 20150508 111725

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1431110729 931 FT162908 Img 20150508 154638
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Dr. H.
Sun May 10 2015, 05:39PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys,

some important progress on the mill - the spindle is pretty much complete now. I did a fast dry run of it - no vibrations, quite enough at around 3k rpm Link2 Also I've finally fine tuned the ATC function - Link2 . The tapper is separated at around 400kg of force, and fully released at around 900kg.

The power supply and the controller for the motor remain to be done.

Hope you like the vids smile

Cheers
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Dr. H.
Thu May 21 2015, 06:42PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Hi guys

moving forward with the control panel. It came out really nice in my opinion smile

Cheers
1432233716 931 FT162908 Dsc 3960 1280x850

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Justin
Fri May 22 2015, 05:39AM
Justin Registered Member #46164 Joined: Wed May 07 2014, 08:16AM
Location: California, USA
Posts: 89
Looking great!
Is this an open source project?
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