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Registered Member #30
Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
The pancake motor is larger diameter with lots of poles. That means it is designed for a higher torque and lower RPM than a traditional shaped motor. You would use it with a large diameter, slow turning prop to get lots of thrust at low speed, for efficient hovering.
Registered Member #2431
Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Steve Conner wrote ...
The pancake motor is larger diameter with lots of poles. That means it is designed for a higher torque and lower RPM than a traditional shaped motor. You would use it with a large diameter, slow turning prop to get lots of thrust at low speed, for efficient hovering.
ive not heard it so concisely stated, though ive heard what you say Steve, in drips and drabs from other sources, but i always like more opinions to avoid marketing propaganda.
this means im outside the effciancy curve im trying to aim for.
so now steve the question, harkening back to that previous thread from several months ago, i realise the calculus of mass acceleration and force trade offs, and the momentum conservation.
but now im using 430 watt motors, traditional can-type, brushless. so can i use a reducion gear train? ( and so approximate the pancake motor) or is this botching the non-ideal system even further?
the problem is the pancake form factor motors are heavy and poor in overall power output. so i see some users making a tricopter with 6 motors, 3 pairs contra-rotating, six props. All this just to get the total lift value up.
The problem is you need 6 ESCs, 6 props, 6 copper wire bundles, 6 motors, and the aditional garbage starts piling up.
Registered Member #30
Joined: Fri Feb 03 2006, 10:52AM
Location: Glasgow, Scotland
Posts: 6706
Sounds like time for a dyno experiment comparing the efficiency of a pancake motor against a regular shaped motor with a reduction gear. The gear train also adds weight and wastes some power, so I wouldn't care to say which would come out on top.
Registered Member #2431
Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Steve Conner wrote ...
Sounds like time for a dyno experiment comparing the efficiency of a pancake motor against a regular shaped motor with a reduction gear. The gear train also adds weight and wastes some power, so I wouldn't care to say which would come out on top.
ok, so im already building a thrust stand. Should i make a water-brake like load for a dynometer?
Registered Member #72
Joined: Thu Feb 09 2006, 08:29AM
Location: UK St. Albans
Posts: 1659
I'm really dubious about going doing the VPP route (which sounds rich as it's on the grounds of complexity, like my first post wasn't complex, but I' allowed to change my mind as I think through things).
A real benefit in flying machines is mechanical simplicity, less to buy, less to set up and keep in adjustment, less to replace when you crash. You know you have a good design when there's nothing left to take away.
VPP might have a small benefit over fixed pitch (like hand crafted assembler can usually be got to work faster than compiled code). But the weight of a machine will be more or less constant, or nearly so if it's consuming fuel, and as the thrust varies as the square of the prop speed, the best speed will vary over only a small range. The max efficiency band for motors, glow and electric, is not a spike but a bit of a pudding. You'd need more speed for a fast climb, and might run slightly less efficiently after dropping your Amazon parcel, but both of those are tractable costs of the simpler approach.
What I'm saying is, a VPP on a fast motor with a gearbox might be slightly more efficient than a 22 pole pancake on a fixed rotor. You can measure cost/benefit of $ and kg and minutes, but you can't measure the cost/benefit of complexity so easily. Does that mean you will ignore complexity as part of your thinking? A mantra oft repeated in the engineering circles I move in is 'a component that's not fitted is one that's guaranteed not to fail'. This affects the lifetime cost of the project, time to design, time to debug, warranty costs, unfortunately all very intangible.
Registered Member #3414
Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
The actual 'variable pitch prop' bit is easy to do. The 'swash plate' bit is the 'slightly tricky' bit. I've thought it through and you do need four servo's for a swashplate (possibly three, but tricky), you only need one for 'variable pitch'.
EDIT: I'll post a sketch or two if anyone's interested ( I'm away this weekend though)
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