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4hv.org :: Forums :: General Science and Electronics
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Differences between good fiberglass, and good Carbon fiber.

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Ash Small
Sun Apr 01 2012, 08:25AM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
Patrick wrote ...

Link2

I found this source which explains some of the trade offs of the differetn fibers.

Yep. Pretty much says 'S' type glass and epoxy is a good 'all round' material, especially for early development of a project, due to ease of use and cost. Carbon and kevlar 'may' have some advantages in specific applications, but there are trade offs, eg brittle failure of carbon. (glass is tougher and will survive more 'crash landings', but some weight savings 'may' be possible using carbon).
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Patrick
Sun Apr 01 2012, 11:49PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
im trying to figure out the advantages of each, and if a hybridization would be useful. like kevlar/carbon to resist cracking.
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Ash Small
Mon Apr 02 2012, 01:48AM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
If you need to save weight, carbon will help stiffness, but at the expense of not being able to survive a crash landing.

Kevlar is usually added where impact/abrasion resistance is required. I'm not sure it will be appropriate in this instance.
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Patrick
Mon Apr 02 2012, 03:24AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Ash Small wrote ...

If you need to save weight, carbon will help stiffness, but at the expense of not being able to survive a crash landing.

Kevlar is usually added where impact/abrasion resistance is required. I'm not sure it will be appropriate in this instance.
Im building version 2 now, it should whiegh in at around 250 grams. As opposed to version 1's 631 grams. Ill use Bass wood, Balsa, and CF. Then ill do some destructive testing and well see if i need kevlar.

Doesnt the kevlar/CF hybrid resist the CF's tendency to crack and fold up?
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Carbon_Rod
Mon Apr 02 2012, 04:39AM
Carbon_Rod Registered Member #65 Joined: Thu Feb 09 2006, 06:43AM
Location:
Posts: 1155
In general, thin-wall carbon tubes are cast in a vacuum bag around a metal mandrel to remove excess polymer. They usually remove the metal form because it would add negligible structural strength to the item.
Likewise, balsa wood offers little over foam for structural support.

Kevlar has quite a few issues I won't discuss here, but it can make the material more flexible in general...

Based on the scale:
* Polystyrene foam board
* Carbon tissue-paper or adhesive vinyl model aircraft skin
* Enforce with long-strand stock from an RC shop selling carbon-fiber wing struts
* The EDF thrust vectoring nozzles are mostly plastic lined foam
Link2

wink
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Patrick
Thu Apr 05 2012, 01:27AM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Ive just setup the first FG S2 type 9 inch duct. the S fiberglass and the MAX1618 epoxy are far superior
to the E glass and general purpose finish epoxy i was told to use.

the S glass is real nice, doesnt fray, almost negligiable in stiffness before wet-out. the new Max epoxy is so easy to wet. Just laying the glass cloth out and it draws the eoxy in better at 75 F than the old epoxy at 95 F. i expect this one to have some minor defects as its the first round ive made out of FG, but i plan to make 10 to 15 of the ducts as theyre the first parts to get broken off while flying into window and door openings.

The thin epoxy also drips out and prevents excessive build, for much lighter parts than my previous method.




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Ash Small
Fri Apr 06 2012, 11:54AM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
Patrick wrote ...


Doesnt the kevlar/CF hybrid resist the CF's tendency to crack and fold up?

The kevlar will 'hold things together' when the carbon fails.

Patrick wrote ...

Ive just setup the first FG S2 type 9 inch duct. the S fiberglass and the MAX1618 epoxy are far superior
to the E glass and general purpose finish epoxy i was told to use.

the S glass is real nice, doesnt fray, almost negligiable in stiffness before wet-out. the new Max epoxy is so easy to wet. Just laying the glass cloth out and it draws the eoxy in better at 75 F than the old epoxy at 95 F. i expect this one to have some minor defects as its the first round ive made out of FG, but i plan to make 10 to 15 of the ducts as theyre the first parts to get broken off while flying into window and door openings.

The thin epoxy also drips out and prevents excessive build, for much lighter parts than my previous method.


I did suggest using 'S' glass right at the beginning of this thread. Who told you to use 'E' glass?
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Patrick
Fri Apr 06 2012, 05:12PM
Patrick Registered Member #2431 Joined: Tue Oct 13 2009, 09:47PM
Location: Chico, CA. USA
Posts: 5639
Ash Small wrote ...



I did suggest using 'S' glass right at the beginning of this thread. Who told you to use 'E' glass?
no one, the cheap E-glass was all i could get, and i needed the first prototype and practice in the first 4 weeks of class.
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