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Small Class E PLL Coil

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uzzors2k
Sun Mar 09 2008, 07:48PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
I spent all of today building a plexiglas box for the coil, only to test the coil and find that it won't break out anymore! dead I have no idea what's wrong with it, and troubleshooting all afternoon has only given me a dead IRF630. The supply voltage to the 4046 has changed, so hopefully it's just a major tuning issue...

1205092084 95 FT38197 Classe Halfboxed 1205092084 95 FT38197 Classe Panel
1205092084 95 FT38197 Classe Paneldone
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flannelhead
Mon Mar 10 2008, 01:24PM
flannelhead Registered Member #952 Joined: Mon Aug 13 2007, 11:07AM
Location: Finland
Posts: 388
Looks so cool! Hopefully you get it working!
I didn't feel like making a box for my sstc. It doesn't seem to be worth it and now the coil is broken frown

BTW, how's your auxiliary power supply project going? Are you going to finish it and use it with this coil?
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uzzors2k
Thu Mar 13 2008, 08:06PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
Done!

I swapped the '630 for a 'P450, and changed capacitor values and CT phasing numerous times to get it tuned again. It seems to be working well finally, so I think it can be shelved once and for all. The plexiglas work doesn't compare to Christopher's magic, but being the first time I've used the stuff I'm satisfied. It can run from 35- 50V, so if I ever feel for it I can make an external power supply. I gave up on the previous PSU project weeks ago.

1205438556 95 FT38197 Finished Class E Coil 1205438556 95 FT38197 Finished Classe Coil Cwstreamer
1205438556 95 FT38197 Palmtop Classe
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...
Thu Mar 13 2008, 10:23PM
... Registered Member #56 Joined: Thu Feb 09 2006, 05:02AM
Location: Southern Califorina, USA
Posts: 2445
That coil looks awesome!

heh, making plexiglass look nice is way harder than it looks. For my coil I ended up build the base of the coil out of some hardwood and using plexi just for a clear top so you can see what is inside tongue

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flannelhead
Fri Mar 14 2008, 02:21PM
flannelhead Registered Member #952 Joined: Mon Aug 13 2007, 11:07AM
Location: Finland
Posts: 388
What do you use for rf ground? Is it just mains ground?
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uzzors2k
Fri Mar 14 2008, 03:55PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
Plain old mains ground. This coil is so small it shouldn't be a problem and it hasn't been one so far. My PSU provides filtering.
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flannelhead
Mon Mar 17 2008, 02:00PM
flannelhead Registered Member #952 Joined: Mon Aug 13 2007, 11:07AM
Location: Finland
Posts: 388
Your coil looks so sweet that I'm gonna clone it (well, almost.)
About the class-E, is the resonant cap size same that it would be in a SGTC? Or is this completely different stuff?

Is it fine to use polyester caps?
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Dr. H.
Mon Mar 17 2008, 02:34PM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Thats some sweet coil Uzzors smile. What is the maximum spark lenght that you could pull from it ?
Cheers Huben
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uzzors2k
Mon Mar 17 2008, 04:53PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
Thanks. I never measured the spark length but it looks to be about half the coil's length, so 4 cm.

Spark; It's hard to determine the capacitor size before experimenting, so just buy a bunch of smaller caps with a sum of about 3nF. 220pF increments are good for adjusting. I used 660pF with an IRFP450 and 2nF with a '630. It will ultimately depend on frequency, primary inductance and peak voltage though. Polyester caps should do fine.
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flannelhead
Tue Mar 18 2008, 01:00PM
flannelhead Registered Member #952 Joined: Mon Aug 13 2007, 11:07AM
Location: Finland
Posts: 388
Ok. I'll try to get it tuned right.

So, it's gonna be kinda small and I want the power supply to be small. I thought about those laptop computer battery chargers... They can put out some 20V@3A, and they are quite small. I just have to think where I can get one.
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