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High power EM projectile launcher

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Kizmo
Sat Apr 18 2015, 10:42AM
Kizmo Registered Member #599 Joined: Thu Mar 22 2007, 07:40PM
Location: Northern Finland, Rovaniemi
Posts: 624
I will re arrange the capacitor bank to be 1200V and reduce the work coil inductance. That should cut the pulse length to half and increase amplitude a lot :)
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hen918
Sat Apr 18 2015, 02:15PM
hen918 Registered Member #11591 Joined: Wed Mar 20 2013, 08:20PM
Location: UK
Posts: 556
Kizmo wrote ...

I will re arrange the capacitor bank to be 1200V and reduce the work coil inductance. That should cut the pulse length to half and increase amplitude a lot :)

1200v was (is) my goal. seems a nice balance between enough voltage to have a large dv/dt but not so much as to have complex insulation arrangements. It also comes under the rating of my 300A 1600V stud thyristor.
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Kizmo
Sat Apr 18 2015, 06:58PM
Kizmo Registered Member #599 Joined: Thu Mar 22 2007, 07:40PM
Location: Northern Finland, Rovaniemi
Posts: 624
So here are some numbers:

I reconfigured the capacitor bank from 2s8p to 4s3p Now the bank is rated for 1600V 4361µF 17mOhm ESR (capacitance and ESR were measured)

First test shot with high speed camera, 1600V 5600Joules and 192g aluminum disk.

- Measured speed 80m/s over the distance of 80cm
- Kinetic energy 614J
- Efficiency 10.9%
- Peak current 20.3kA, current rise time about 200µs


1429383090 599 FT170386 Faster
(From other shot, but the waveform shape is same)


As you can see the current rise is now much much faster and it does show.

Interestingly i fired the 390g disk and it was travelling at 54m/s (569J kinetic, 10.1% efficiency) so this time around heavier disk was not better.

But the 390g disk did one thing: it hit the projectile stopper contraption so hard that one of the sand bags i used exploded and for a split second there was raining sand in my hobby corner... what a mess cheesey
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Ash Small
Sat Apr 18 2015, 09:39PM
Ash Small Registered Member #3414 Joined: Sun Nov 14 2010, 05:05PM
Location: UK
Posts: 4245
It may be worth adding a small amount of extra weight to the disc. If efficiency doesn't improve, then remove a small amount from the disc.

You've probably reached this conclusion anyway wink
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Kizmo
Sun Apr 19 2015, 05:48PM
Kizmo Registered Member #599 Joined: Thu Mar 22 2007, 07:40PM
Location: Northern Finland, Rovaniemi
Posts: 624


Lost the disk again cheesey
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Mads Barnkob
Tue Apr 21 2015, 06:13AM
Mads Barnkob Registered Member #1403 Joined: Tue Mar 18 2008, 06:05PM
Location: Denmark, Odense C
Posts: 1968
Do you have any pictures of your SCR setup?

Is your work coil just potted in epoxy between two pieces of wood or did you do something extra to keep it holding together for so many high power shots?

*biiiiiiing* and looking forward to the scaled up version :)
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Kizmo
Tue Apr 21 2015, 03:55PM
Kizmo Registered Member #599 Joined: Thu Mar 22 2007, 07:40PM
Location: Northern Finland, Rovaniemi
Posts: 624
Mads Barnkob wrote ...

Do you have any pictures of your SCR setup?

Is your work coil just potted in epoxy between two pieces of wood or did you do something extra to keep it holding together for so many high power shots?

*biiiiiiing* and looking forward to the scaled up version :)

1429631607 599 FT170386 Scr



1429631607 599 FT170386 Coil

Quick drawing of the current coil. So far it has stayed together ok up to 5.9kJ 20kA. Mabe 20-30 shots at full energy and i cannot find any signs of epoxy cracking.

I just ordered 12 meters of 5x30mm aluminum flat for constructing the next capacitor bank... cheesey
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RateReducer
Tue Apr 21 2015, 04:29PM
RateReducer Registered Member #4603 Joined: Wed Apr 25 2012, 07:33PM
Location: Austria
Posts: 159
You got some serious power here! Nice! cheesey
Experimenting with an ETG i noticed that the capacitance of the electrolytic capacitors decreases more and more during shooting. Could you measure the capacitance once again to do a comparison?
Would be interesting to see if those big caps can handle those really high currents without wear.
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Kizmo
Tue Apr 21 2015, 04:32PM
Kizmo Registered Member #599 Joined: Thu Mar 22 2007, 07:40PM
Location: Northern Finland, Rovaniemi
Posts: 624
Sure. I have the capacitance of each capacitor written down from when i reformed them :)
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Kizmo
Sat Apr 25 2015, 06:33AM
Kizmo Registered Member #599 Joined: Thu Mar 22 2007, 07:40PM
Location: Northern Finland, Rovaniemi
Posts: 624

1429943448 599 FT170386 Parts

1429943448 599 FT170386 Wound

1429943469 599 FT170386 Clamp


Made another launching coil. Old coil was getting hot after several shots at 5.6kJ. This one is wound with 20mm^2 copper cable and measures about 4.6µH. Lower inductance should give faster rise time :)
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