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Small Class E PLL Coil

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Move Thread LAN_403
uzzors2k
Thu Feb 14 2008, 07:24PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
I switched over to secondary base current feedback, added an interrupter and soldered up a board. This was done two weeks ago now, but due to a lack of Internet connection and a different project I haven't gotten around to keeping you guys in the loop. The other project is a power supply for this thing which I hope to finish soon so I can wrap this coil up.

1203017003 95 FT38197 Interrupted Classe 1 1203017003 95 FT38197 Driver Board Classe 1
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Arcstarter
Thu Feb 14 2008, 07:39PM
Arcstarter Registered Member #1225 Joined: Sat Jan 12 2008, 01:24AM
Location: Beaumont, Texas, USA
Posts: 2253
wow great coil!its tiny yet powerful.the minimight!i hope i didnt steal that name from somewhere..
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flannelhead
Fri Feb 15 2008, 07:25AM
flannelhead Registered Member #952 Joined: Mon Aug 13 2007, 11:07AM
Location: Finland
Posts: 388
That's pretty nice!
Have you tried audio modulation yet?

I hope I'll finish my 12v coil soon!

BTW, where did you get the current transformer core? And how many turns did you wind?
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uzzors2k
Fri Feb 15 2008, 01:25PM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
Thanks for the compliments. I forgot to mention that I added audio modulation as well. The streamer hisses a lot so the sound quality isn't great, but it works. The first time I tried audio modulation I sat and enjoyed it so long that the breakout point melted through the top of the former! That only took about 2 minutes, so audio modulation won't be used very often with this coil. The secondary itself was warm at this point too.

You can sort of see the transformer core in the picture, I just grabbed it from an ATX supply. I don't think the turns count is very critical, say about 30.
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CT2
Fri Feb 15 2008, 10:13PM
CT2 Registered Member #180 Joined: Thu Feb 16 2006, 02:12AM
Location: Ontario, Canada
Posts: 187
For the secondary base feedback, that transformer is it the little yellow toroid one thats on the output, I think its for current sensing? If it is did you even rewind it or just use it as is? That'll be sweet if its that easy to get good secondary feedback.
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Experimentonomen
Sat Feb 16 2008, 09:53AM
Experimentonomen Registered Member #941 Joined: Sun Aug 05 2007, 10:09AM
Location: in a swedish junk pile
Posts: 497
CT2, if you mean the yellow one with white rim on the output of computer power supplies, then the answer is no, you cannot use these as current transformers since they are iron powder cores indended for dc filter operation.
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uzzors2k
Sat Feb 16 2008, 10:41AM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
It was used a a CT in the power supply and I used it as is. If it has one turn going through it which is in series with the main transformer it's the right one. I've found them connected to the base drive transformer too, but it's primary will still be in series with the main power transformer no matter where it is. The only yellow toroids I can recall are the huge filter inductors, which are unsuitable. Pretty much every ATX psu I have come across has had a CT for short circuit sensing.
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Experimentonomen
Sat Feb 16 2008, 03:13PM
Experimentonomen Registered Member #941 Joined: Sun Aug 05 2007, 10:09AM
Location: in a swedish junk pile
Posts: 497
I rarely see power supplies with ct ocd
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CT2
Sat Feb 16 2008, 06:48PM
CT2 Registered Member #180 Joined: Thu Feb 16 2006, 02:12AM
Location: Ontario, Canada
Posts: 187
HFsstc-freak I know the big toroid on the output cannot be used for this application, but I wasn't referring to that one. Uzzors is this the same toroid that you used? It currently has 20 turns on it, I didn't think that was enough but you said you didn't modify it?
1203187684 180 FT38197 Ct
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uzzors2k
Sun Feb 17 2008, 08:57AM
uzzors2k Registered Member #95 Joined: Thu Feb 09 2006, 04:57PM
Location: Norway
Posts: 1308
That's the type CT2. Since the input of the 4046 is very sensitive and has a high impedance almost any turns ratio will work. I measured the signal at the input and it was only 1Vp-p IIRC. Since I doubted such a weak signal could actually provide feedback I disconnected the CT only to find I couldn't tune the coil anymore, so it definitely works. I didn't use a burden resistor, just two 1N4148s to clamp the signal (just in case) and a 10nF cap from there to the input of the 4046. I guess it's about time for a schematic.


1203238402 95 FT38197 Classe Sstc
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