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4hv.org :: Forums :: High Voltage
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Another Flyback Driver circuit... Why use 24 volt power supply? I want to use 169.70 VDC

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Erlend^SE
Fri Apr 18 2014, 06:01PM
Erlend^SE Registered Member #1565 Joined: Wed Jun 25 2008, 09:08PM
Location: Norway
Posts: 159
Actually.. the parts you need for flyback operation is already in the monitor.

There is the HOT-transistor, the base-drive transformer for it, does capacitors, they are even assembled on the board, as far as you can use that. The tricky part may be to remove the need for the yoke, given you use the board as-is.
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tarakan2
Fri Apr 18 2014, 06:09PM
tarakan2 Registered Member #3859 Joined: Sun May 01 2011, 03:47PM
Location:
Posts: 179
Erlend^SE wrote ...

Actually.. the parts you need for flyback operation is already in the monitor.

There is the HOT-transistor, the base-drive transformer for it, does capacitors, they are even assembled on the board, as far as you can use that. The tricky part may be to remove the need for the yoke, given you use the board as-is.

I thought of this. Not sure what the yoke is but there is a high voltage, powerful transistor that drives the flyback. Not sure what voltage it uses but it would make perfect sense to just use existing components and circuitry. I was planning on using a flyback transformer that is very old to make sure there is no rectifier diode built into the output.

CRT tvs mostly come from the era of current-controlled semiconductors vs voltage-controlled MOSFETs.
I like to work with voltage-controlled semiconductors since it is so easy to design circuits with them where something is either on or off.
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Erlend^SE
Sun Apr 20 2014, 07:06PM
Erlend^SE Registered Member #1565 Joined: Wed Jun 25 2008, 09:08PM
Location: Norway
Posts: 159
Yoke = deflection coils.

Hard to miss the part.
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tarakan2
Tue Apr 22 2014, 05:54PM
tarakan2 Registered Member #3859 Joined: Sun May 01 2011, 03:47PM
Location:
Posts: 179
Anybody used TRIACs or power thyristors for this purpose?
I am really curious.

Anybody knows anything about this: Link2 ???

I feel like current-controlled circuit with two transistors instead of MOSFETs is a better choice in this case...
Maybe something else...

I want to know what was done before I build my own.

Did anybody ever drive a flyback transformer with a full bridge (4 semiconductors?).
I feel that this is safer if I use rectified mains.
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tarakan2
Tue Apr 22 2014, 08:12PM
tarakan2 Registered Member #3859 Joined: Sun May 01 2011, 03:47PM
Location:
Posts: 179
Would it be possible to modify Mozilli circuit to use rectified mains?

Would it be possible to use this circuit with a capacitiva voltage divider to power the gates of MOSFETS with less voltage than 170VDC?

1398197562 3859 FT162522 120v Mod


W0uld it make sense to install C8 to make both gates of two MOSFETs "compete" for current and to keep two MOSFETS from opening at once?
1398197776 3859 FT162522 120v Mod2
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Antonio
Tue Apr 22 2014, 08:40PM
Antonio Registered Member #834 Joined: Tue Jun 12 2007, 10:57PM
Location: Brazil
Posts: 644
You disconnected the mosfets by adding capacitors in series with them and disabled the feedback through the diodes...
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tarakan2
Wed Apr 23 2014, 04:44AM
tarakan2 Registered Member #3859 Joined: Sun May 01 2011, 03:47PM
Location:
Posts: 179
Antonio wrote ...

You disconnected the mosfets by adding capacitors in series with them and disabled the feedback through the diodes...

I see what you are talking about.

So if I leave the feedback through diodes, but disconnect the shifting voltage (or the voltage used to help open gates through resistive voltage dividers) would it work off 170VDC?

The goal is to have less than 20 volts at gates and not to loose too much power in voltage dividers.

Would it be wiser to use capacitive voltage dividers?
Would it be possible to replace R3 and R4 with a capacitive voltage divider?

Did anybody successfully run this circuit with voltages above 40 volts?

Is it possible to disconnect this branch with r3 and r4 and still open gates?
I cannot model this circuit in dynamic.
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tarakan2
Sat Jun 07 2014, 09:24AM
tarakan2 Registered Member #3859 Joined: Sun May 01 2011, 03:47PM
Location:
Posts: 179
Image
Image

Would any of the two circuits make sense?
Do I need to have 50X50 windings on my primary to reduce the current?
Do I need 470 ohm resistors still?

I can use 24 volts if the maximum gate voltage of my mosfets is greater than 24 volts. Am I correct?
I want to use mains voltage, but to have the right to control the current by screwing in the light bulb of an appropriate wattage in to the supply circuit.

Thank you very much.
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Sigurthr
Sat Jun 07 2014, 01:46PM
Sigurthr Registered Member #4463 Joined: Wed Apr 18 2012, 08:08AM
Location: MI's Upper Peninsula
Posts: 597
Why are you trying to use a Royer oscillator when you could much more easily use a standard half bridge to drive the flyback transformer at whatever input voltage you like. A standard SSTC style driver and half bridge inverter circuit being fed by a variable frequency oscillator will let you adjust output power by moving closer to or away from the resonance point of the flyback, giving you precise control of the output without needing a variac.

It could be as simple as a 555 feeding a UCC37321/UCC37322 pair into a GDT, which drives a half bridge of FDL100N50F MOSFETs. You'd be good up to ~480V DC Bus and capable of switching more amps than your wall can deliver provided you cool the fets well.
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Mads Barnkob
Sat Jun 07 2014, 02:07PM
Mads Barnkob Registered Member #1403 Joined: Tue Mar 18 2008, 06:05PM
Location: Denmark, Odense C
Posts: 1968
Sigurthr wrote ...

Why are you trying to use a Royer oscillator when you could much more easily use a standard half bridge to drive the flyback transformer at whatever input voltage you like. A standard SSTC style driver and half bridge inverter circuit being fed by a variable frequency oscillator will let you adjust output power by moving closer to or away from the resonance point of the flyback, giving you precise control of the output without needing a variac.

It could be as simple as a 555 feeding a UCC37321/UCC37322 pair into a GDT, which drives a half bridge of FDL100N50F MOSFETs. You'd be good up to ~480V DC Bus and capable of switching more amps than your wall can deliver provided you cool the fets well.

Sigurthr is right, there is no reason to try and brute force a Royer oscillator to do things it can not handle with the kind of switches available, the self oscillating nature of this circuit works fine within some limited boundaries and outside of them it burns or needs auxiliary circuits where it gets even more complex than just building a half bridge driver with something like the TL494 IC.

I made a TL494 driver that easily kills the flybacks from over voltage before the bridge explodes: Link2
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