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4hv.org :: Forums :: Tesla Coils
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drsstc primary strike protection

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Gregory
Tue Apr 10 2012, 03:07AM
Gregory Registered Member #2922 Joined: Sun Jun 13 2010, 12:08AM
Location:
Posts: 226
Ward, are you using the same ground of secondary or a separated ground? Here I made the same and I'm using separated grounds like you told me in a email. I'm using EMI filter in the driver before de rectifier with the Y caps to the same ground.
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Steve Ward
Mon Apr 16 2012, 07:06PM
Steve Ward Registered Member #146 Joined: Sun Feb 12 2006, 04:21AM
Location: Austin Tx
Posts: 1055
Ward, are you using the same ground of secondary or a separated ground? Here I made the same and I'm using separated grounds like you told me in a email. I'm using EMI filter in the driver before de rectifier with the Y caps to the same ground.

I do hook up mains ground to my tesla coil base along the secondary ground and my EMI filtering ground. I fear that if i do not tie mains ground to RF ground, there could be a very high RF voltage there when the tesla coil arcs to RF ground, dumping large charges back and forth at high frequency. Since my power cable is shielded for strike protection, its shield gets tied to the RF ground too. Its very likely that my power cables are a source of radiated EMI, id like to see if i can reduce that with big ferrite beads on the cable.

I also use a couple of EMI filters. There is one on my DC bus as i mentioned, i think this is mainly for protection of the power circuit from high voltage transients during strikes, but probably cant control the EMI going out over my power cable. I use a DC power supply that is remote from the tesla coil, so the DC has an EMI filter at both the tesla coil, and the power supply output. I use another EMI filter on our 3 phase AC power feed, which also has some filtering of the ground wire, to hopefully stop sending common mode noise down the AC power, which would make the whole building's power potentially noisy with common mode RF.

As a side story, Ive had one of my DC PFC power supplies literally explode because of RF ground noise not being coupled with the power electronics bus. The voltage was enough to break down the isolation between the heatsink (at wild RF ground potentials) and mains voltage (which was not coupled in any way, as an EMI filter would have provided with Y-caps from line to ground). So the IGBT insulation failed causing the input rectifiers to explode and catch fire, with 3 phase 100A available to feed the arc. After adding my DC bus "EMI" filters, this problem is no more, because if the RF ground bounces, the power electronics bus will have to bounce too, so its all common mode and doesnt matter hopefully.
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ScotchTapeLord
Mon Apr 16 2012, 07:27PM
ScotchTapeLord Registered Member #1875 Joined: Sun Dec 21 2008, 06:36PM
Location:
Posts: 635
Steve Ward wrote ...

As a side story, Ive had one of my DC PFC power supplies literally explode because of RF ground noise not being coupled with the power electronics bus. The voltage was enough to break down the isolation between the heatsink (at wild RF ground potentials) and mains voltage (which was not coupled in any way, as an EMI filter would have provided with Y-caps from line to ground). So the IGBT insulation failed causing the input rectifiers to explode and catch fire, with 3 phase 100A available to feed the arc. After adding my DC bus "EMI" filters, this problem is no more, because if the RF ground bounces, the power electronics bus will have to bounce too, so its all common mode and doesnt matter hopefully.

I hope you have something equally spectacular planned for the next NY Maker Faire!
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Gregory
Thu Apr 19 2012, 04:42AM
Gregory Registered Member #2922 Joined: Sun Jun 13 2010, 12:08AM
Location:
Posts: 226
I have one EMI filter at my tesla coil DC input that is grounded with a separated gorund. The secondary have a rf ground and the filter another. I have anoter EMI filter at the driver AC input to the same filter ground. I'm using one remote DC supply too, I will put one filter at its output. I will try to use the same ground for all the filters and the secondary but I'm afraid that with the same ground the EMI filter will no help to prevent igbt destruction over primary strike condition. Or it's will help even more than now?
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