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4hv.org :: Forums :: Tesla Coils
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CCPS (Capacitor Charging Power Supply)

Move Thread LAN_403
colin heath
Sun Feb 24 2008, 08:53PM
colin heath Registered Member #123 Joined: Fri Feb 10 2006, 12:58PM
Location:
Posts: 162
GeordieBoy wrote ...

I've read through the thread and I still don't understand one thing, why do I need to use 50% duty cycle on the gates?
There is some latitude in the gate-drive timing to the switches in the SLR inverter because the actual "turn-off" instant of the device is dictated by the resonant frequency of the load - not the gate-drive signal. As long as the gate drive is on for at least half the resonant period, and not on longer than one whole resonant period it works. That makes overall duty ratio for each switch between 0.25 and 0.50 for correct operation.

If you think about it the IGBT's in an SLR inverter actually operate like thyristors: Once they're turned on, they stay on until the current changes direction. And indeed inverter grade thyristors are sometimes used in SLR systems.

The free-wheeling current flows through the diode associated to to the same transistor that conducted the preceding halfwave right?
Load current commutation sequence:

+ve load current forced down from V+ through channel of Q1
-ve load current freewheels up to V+ through D1
-ve load current forced down to V- through channel of Q2
+ve load current freewheels up from V- through D2

...rinse and repeat

-Richie,

Hi Richie,

Long time no see. Hope you are well?

Sorry to hijack the thread Finn wink

Cheers

Colin
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Finn Hammer
Sun Feb 24 2008, 09:15PM
Finn Hammer Registered Member #205 Joined: Sat Feb 18 2006, 11:59AM
Location: Skørping, Denmark
Posts: 741
colin heath wrote ...


Hi Richie,

Long time no see. Hope you are well?

Sorry to hijack the thread Finn wink

Cheers

Colin


Colin,
You are welcome!
Cheers, Finn Hammer
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Finn Hammer
Sun Mar 23 2008, 07:33PM
Finn Hammer Registered Member #205 Joined: Sat Feb 18 2006, 11:59AM
Location: Skørping, Denmark
Posts: 741
All,

Progress is slow, and with Finn on the starting list on
Link2
a lot of training time is expected in the future, which means less time for nerdy electronics.
Anyway, today we sort of finished winding the Transformer.

Here the first layer in the first section is complete.

1206300443 205 FT30311 1st


Here is the interleaving, which we use between layers to keep the windings neat.


1206300481 205 FT30311 2nd

Here you get the picture. There are 4 turns in each layer, and it is best to have a fresh, cylindrical winding base for each layer.


1206300528 205 FT30311 3rd


Here you can see how the wire passes from one pie to the next:

1206300557 205 FT30311 4th



And here is the finished article:


1206300595 205 FT30311 Full


We measued the resonant frequency with a 500nF cap across the primary to be 131kHz, wheach means that we need a small series inductor to get the resonant frequency down to the design frequency of 100kHz.

That`s all for today, folks. A merry easter to you all.

Cheers, Finn and Daniel
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bob golding
Sun Mar 23 2008, 08:34PM
bob golding Registered Member #1084 Joined: Mon Oct 29 2007, 08:58PM
Location:
Posts: 28
hi ultra,
this should get you up to speed on ccps topology's

Link2
this was a long time before drsstc's solved some problems ,and created some others.:-))
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Finn Hammer
Sun Mar 23 2008, 08:41PM
Finn Hammer Registered Member #205 Joined: Sat Feb 18 2006, 11:59AM
Location: Skørping, Denmark
Posts: 741
bob golding wrote ...

hi ultra,
this should get you up to speed on ccps topology's

Link2
this was a long time before drsstc's solved some problems ,and created some others.:-))



Thanks, Bob

Yes, needless to say, Marco`s groundbreaking supply paved the way, and was our ultimate inspiration.
I recall when Marco made it, how all this electronic stuff was way over my head, and I guess it still is.....

Cheers, Finn Hammer
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bob golding
Sun Mar 23 2008, 10:41PM
bob golding Registered Member #1084 Joined: Mon Oct 29 2007, 08:58PM
Location:
Posts: 28
hi finn,
yes no one else was working on electroric power supplies back then in the dark days of the errrrmm late 1990's i feel a i have got as far as i can with SGTC coils apart from bigger. thats why i am getting into drsstc's as the next logical step now we can get the silicon at sensable prices.think ebay has played a big part in this , as buying al this stuff new is still very expensive. big filter caps are not cheap new. those 5800uF 400 volt ones are 330 euros each at RS!!! hope to see your new ccps at cambridge this year. last weekend of october, will confirm it later.

cheers
bob
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Dr. Dark Current
Thu Mar 27 2008, 05:05PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
I made a "quick n' dirty" version today. Two fets in halfbridge are driven by GDT and ~40% deadtime. Here is the primary current waveform:
1206637381 152 FT30311 Waveform



Ok, can anyone explain why the upper "butt" has first pulse smaller than the second, and the bottom "butt" has the first pulse bigger than the second one? The current is small, few A at most, and the Fets are heating quite a bit.

(ignore the negative ringing as it seems to be just some noise picked up by the scope)




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Ken M.
Thu Mar 27 2008, 05:55PM
Ken M. Registered Member #618 Joined: Sat Mar 31 2007, 04:15AM
Location: Us-Great Lakes
Posts: 628
I think it has to do with something similar to Class E waveforms, While testing out my idea of Class E\F I noticed rather similar wave forms mostly on the 2ndary side, where the wave form would start going (+) the secondary waveform would get about 30% (+) right as the direct drive fet transitionand from high to low the wave form would do the small butt, dip about 2-5% then shoot back up then go (-) and repeat on the (-) cycle Doing teh Big butt to little butt as teh inverted fet would transition from High to low.

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Electroholic
Thu Mar 27 2008, 06:17PM
Electroholic Registered Member #191 Joined: Fri Feb 17 2006, 02:01AM
Location: Esbjerg Denmark
Posts: 720
you are driving it at 50% dutycycle. It starts with the 2nd hump of the butt(when you are actually feeding power to it), and then transistors are off, and you see the begining of a ringdown. and they cycle starts all over again in the opposite direction.
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Finn Hammer
Thu Mar 27 2008, 08:31PM
Finn Hammer Registered Member #205 Joined: Sat Feb 18 2006, 11:59AM
Location: Skørping, Denmark
Posts: 741
Plasmaddict wrote ...


Ok, can anyone explain why the upper "butt" has first pulse smaller than the second, and the bottom "butt" has the first pulse bigger than the second one? The current is small, few A at most, and the Fets are heating quite a bit.

Plasmaddict

I see what you mean, and although I have no good explanation for it, we have seen the same picture up here several times.

It appears that you are pushing a larger current trough the transformer in one direction than in the other.

I would start by checking the dutycycle for symmetry

It is correct that we see ringdowns. It`s jst that one starts out bigger than the other.

Cheers, Finn Hammer
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