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4hv.org :: Forums :: Chemistry
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Etching

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cduma
Tue Dec 22 2009, 05:31PM Print
cduma Registered Member #1822 Joined: Fri Nov 21 2008, 08:04PM
Location:
Posts: 300
How would I go about taking a picture and etching it onto a surface such as PCB or a painted surface or even just etching it into brass or similar metals?
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Proud Mary
Wed Dec 23 2009, 06:26AM
Proud Mary Registered Member #543 Joined: Tue Feb 20 2007, 04:26PM
Location: UK
Posts: 4992
Google the word photoresist
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Conundrum
Wed Dec 23 2009, 07:55AM
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4059
also might be worth getting hold of some UV LEDs and make a crude pcb etcher using them.

i estimate that with 0603 LEDs you could get around 0.2mm resolution if a zone plate was used.

regards, -A
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IntraWinding
Wed Dec 23 2009, 09:06AM
IntraWinding Registered Member #2261 Joined: Mon Aug 03 2009, 01:19AM
Location: London, UK
Posts: 581
I printed a negative to 'line film' (like a sheet of x-ray film) and then contact printed that a few of times to get a high contrast image (just black and white, no greys). I used that as the mask in a normal PCB etching run. After, I polished the copper. The result was excellent. In my case it was easiest to view it when illuminated from behind. Lit from the front it could appear either as a positive or a negative image depending on what was reflected in the mirror finish.

If I was doing it now I'd convert a photo to a monochrome high contrast image in Photoshop and make a PCB from that.
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klugesmith
Wed Dec 23 2009, 09:09PM
klugesmith Registered Member #2099 Joined: Wed Apr 29 2009, 12:22AM
Location: Los Altos, California
Posts: 1714
1. If you want a "continuous-tone" image, you'll need to process a photograph to generate halftone tooling (or exercise some artistic engraving talent). Apparently halftones can be generated by software such as Photoshop.

2. An alternative to chemical etching is fine sandblasting. It can etch all the substrates you named, including "painted surfaces", and even glass. Can even do halftones. One supplier of materials (including photoetching and inkjet-printer-generated masking) is Link2


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IEC Fusion Tech
Wed Dec 30 2009, 10:22PM
IEC Fusion Tech Registered Member #2584 Joined: Tue Dec 29 2009, 01:21PM
Location:
Posts: 6
simple way-

cover metal in paraffin wax
remove wax from area you want etched
cover in acid (acid will differ depending on what metal you are using, make sure it will not react with hydrogen or carbon, or else it will eat through the wax)
let sit (time will vary according to how deep you want it etched)
clean off acid
remove wax

This will allow the acid to corrode the metal that is free of wax, but not the metal with wax on the surface. Depending on the metal it can be very cheap, as all you need is a candle and a bottle of The Works©
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